automatic rebar bender
2.Operation Mode: Intelligent servo-controlled CNC system
3.Bending Mode: Double-sided automatic bending
4.Rebar Diameter Range: φ10–50 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC control with interactive touch screen
9.Production Efficiency: 80–180 pcs/hour
10.Main Materials: Heavy-duty reinforced steel frame
11.Application: Steel reinforcement processing for bridges, buildings, and railway engineering
Product Description
Automatic Rebar Bender: Enterprise-Grade CNC Steel Processing Solution
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with RMB 50 million registered capital, delivers industrial-grade automatic rebar bender systems engineered for high-volume construction operations. Our CNC-controlled gear forms steel fortification bars from φ10–50mm distance across with accuracy bowing points from 0–180° and remarkable exactness of ±0.5°. With generation effectiveness coming to 80–180 pieces per hour and greatest preparing lengths up to 12 meters, these machines serve major foundation ventures over railroads, bridges, atomic control offices, and commercial development. Trusted by China Railroad Gather, CRCC, and CSCEC, our arrangements decrease labor prerequisites by 60% whereas cutting fabric squander by over 10%, supporting operations in about 100 nations worldwide.
Why Choose Our Automatic Rebar Bender Technology
Modern development requests speed without relinquishing quality. You confront consistent weight to meet tight due dates whereas keeping up auxiliary keenness standards.
Our double-head synchronous bowing framework changes your workflow. The brilliantly servo-controlled CNC stage dispenses with manual estimation mistakes and conveys reliable comes about over thousands of pieces.
Your administrators pick up prompt efficiency. The instinctive PLC touchscreen interface requires fair one hour of preparing. Parameter capacity implies exchanging between details takes seconds, not hours.
Space limitations vanish with vertical twisting plan. You'll recover profitable workshop range whereas preparing numerous rebar breadths simultaneously—up to 6 bars of φ10-12mm in a single cycle.
Technical Specifications
| Parameter | Value |
|---|---|
| Rebar Diameter Range | φ10–50mm (Bi-directional: φ10-32mm / Single: φ36-50mm) |
| Bending Angle Capacity | Up: 0–180° / Down: 0– -120° |
| Bending Angular Speed | 48°–72°/second |
| Moving Speed | 0.5–1 m/s |
| Production Efficiency | 80–180 pieces/hour |
| Processing Length | 0.5–12 meters |
| Angle Accuracy | ±0.5° |
| Length Tolerance | <1mm |
| Minimum Edge Length | 80mm |
| Minimum Bar Length | 1250mm |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Consumption | 12kW/hour |
| Control System | PLC + Interactive Touch Screen |
Multi-Bar Processing Capacity
| Diameter | Bars Per Cycle |
|---|---|
| φ10-12mm | 6 bars |
| φ14-16mm | 5 bars |
| φ18mm | 4 bars |
| φ20-22mm | 3 bars |
| φ25mm | 2 bars |
| φ28-50mm | 1 bar |
Core Performance Advantages
Your foot line progresses through shrewdly computerization. One administrator replaces 5–8 manual laborers, specifically diminishing finance costs whereas killing fatigue-related errors.
Material costs drop promptly. Exact CNC control minimizes scrap squander by over 10% compared to manual twisting operations. Each meter of rebar tallies toward venture profitability.
Quality consistency gets to be standard. Heavy-duty servo drive frameworks keep up dimensional exactness over 24-hour persistent operation. Your basic components meet building determinations each time.
The strengthened tungsten-carbide components withstand seriously utilize. You'll encounter negligible downtime with moo disappointment rates and direct support conventions reasonable for high-volume handling centers.
Complex shapes gotten to be schedule. The framework handles right points, snares, stirrups, and specialized engineering profiles through basic parameter alterations. CAD record purport capability underpins custom geometric designs.
Application Scenarios
Infrastructure contractors rely on our technology for bridge reinforcement fabrication where structural precision determines safety ratings. High-speed railway projects demand the consistent quality our automatic rebar bender delivers across thousands of identical components.
Underground utility passage development benefits from the vertical design's compact impression. Constrained work location space no longer limits your handling capacity or workflow efficiency.
Nuclear and hydropower ventures require the remarkable dimensional consistency our servo control gives. Your quality affirmation groups affirm determinations without time-consuming manual inspections.
Rebar preparing centers maximize throughput with multi-diameter capability. Exchanging between client orders happens through put away parameters, dispensing with setup delays and extending your benefit capacity.
Intelligent Control System Features
You command the entire operation through an ergonomic touchscreen interface. Real-time monitoring displays processing status, production counts, and system diagnostics at a glance.
Parameter libraries store unlimited profiles. Load specifications for different projects instantly, ensuring your team maintains productivity during high-mix production schedules.
Safety interlocks protect operators and equipment. Emergency stops, overload sensors, and enclosed bending zones meet international machinery safety standards for industrial environments.
Diagnostic alerts predict maintenance needs before failures occur. Your maintenance team addresses issues during scheduled downtime, not during critical production periods.
FAQ
Q: Can this product process high-strength HRB500 grade steel?
A: Yes, the reinforced servo motors and tungsten-carbide components are specifically engineered for high-strength grades. The CNC system adjusts torque and pressure automatically based on material properties, preventing fractures while maintaining precision.
Q: How quickly can operators switch between different rebar diameters?
A: Parameter switching takes under 30 seconds using stored profiles. The touch screen recalls bending angles, lengths, and processing speeds instantly. For completely new specifications, programming requires approximately 2-3 minutes.
Q: What training timeline should we expect for new operators?
A: Basic operation proficiency develops within one hour of hands-on training. Advanced features including custom shape programming and maintenance procedures require our comprehensive 2-day professional training program for optimal performance.
Q: Does the machine maintain accuracy during extended production runs?
A: Absolutely. The heavy-duty reinforced frame resists deformation during continuous operation. Servo systems self-calibrate to maintain ±0.5° angle accuracy even after processing thousands of pieces without recalibration.
Q: What maintenance schedule ensures long-term reliability?
A: Daily lubrication of traction tracks takes 5 minutes. Weekly electrical cabinet inspection and monthly servo system checks maintain peak performance. Bending pins typically require inspection every 50,000 cycles with replacement around 200,000 cycles depending on usage intensity.
Q: Can the system handle complex architectural shapes beyond standard stirrups?
A: Yes, the PLC supports unlimited custom profiles. You can manually input coordinates or import CAD files for specialized geometric designs, polygons, and non-standard configurations required for unique structural applications.
Contact Us for Your Rebar Processing Solution
Ready to transform your steel reinforcement production? Our technical team provides customized system recommendations based on your automatic rebar bender specifications and production volume requirements.
Email us at sales2@shandongluyuan.com for detailed quotations, technical specifications, and expert consultation on optimizing your rebar processing operations.
