mini bar bending machine
2.Operation Mode: Fully automatic CNC servo control
3.Bending Mode: Horizontal double-side bending
4.Rebar Diameter Range: φ12–50 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: Intelligent CNC touch interface
9.Production Efficiency: 80–120 pcs/hour
10.Main Materials: Heavy-duty reinforced steel frame
11.Application: Large-scale engineering and bridge rebar processing
Product Description
Mini Bar Bending Machine: Professional CNC Rebar Processing Solution
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, specializes in manufacturing high-end CNC rebar processing equipment for global infrastructure projects. Our mini bar bending machine features fully automatic servo control with a bending capacity of φ12–50 mm and a production efficiency of 80–120 pieces per hour. This horizontal double-side bending system delivers precise angle control within ±0.5° across a 0–180° range, making it ideal for large-scale engineering and bridge construction. The intelligent CNC touch interface enables rapid parameter switching, while the heavy-duty reinforced steel frame ensures 24-hour continuous stable operation with minimal maintenance requirements.
Why Choose Our CNC Horizontal Rebar Bending Center
Your construction projects demand precision and speed. This automated bending system eliminates manual intervention, reducing labor costs by up to 80%.
The double-head synchronous bending technology processes multiple rebars simultaneously. You'll achieve consistent quality across every piece.
Our PLC touch screen control stores your most-used parameters. Switch between specifications in seconds, not minutes.
Technical Specifications
| Parameter | Value |
|---|---|
| Bending Capacity (Bi-directional) | φ10~32mm |
| Bending Capacity (Single) | φ36~50mm |
| Bending Angle Range | Up: 0~180° / Down: 0~-120° |
| Bending Angular Speed | 48°~72°/s |
| Moving Speed | 0.5~1m/s |
| Minimum Edge Length | 80mm |
| Minimum Bar Length | 1250mm |
| Maximum Edge Dimension | 10000mm |
| Production Efficiency | 80–120 pcs/hour |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Power Consumption | 12kW/h |
| Bending Length Range | 0.5–12m |
| Angle Precision | ±0.5° |
| Length Error | <1mm |
Multi-Bar Processing Capacity
| Diameter | Maximum Number of Bars |
|---|---|
| φ10mm | 6 bars |
| φ12mm | 6 bars |
| φ14mm | 5 bars |
| φ16mm | 5 bars |
| φ18mm | 4 bars |
| φ20mm | 3 bars |
| φ22mm | 3 bars |
| φ25mm | 2 bars |
| φ28mm–φ50mm | 1 bar |
Key Performance Advantages
Exceptional Precision and Consistency
You get bending angle accuracy within ±0.5° on every piece. Length errors stay below 1mm throughout production runs.
This consistency matters when you're processing thousands of pieces. Your concrete pours proceed without delays from mismatched reinforcement.
Labor-Saving Operation
One operator replaces 5–8 manual workers. New team members master the controls within one hour.
The intelligent interface eliminates complex training programs. Your workforce becomes productive immediately.
Versatile Processing Range
Process deformed bars and round bars from Φ6mm to Φ50mm. Handle right angles, hooks, stirrups, and complex special-shaped reinforcements.
This mini bar bending machine adapts to your project's unique requirements. No need for multiple specialized machines.
Robust Construction
The heavy-duty machine body features servo drive systems built for industrial environments. Torsion-resistant structures maintain accuracy under continuous load.
You'll run 24-hour operations without performance degradation. Low failure rates keep your production schedules on track.
Cost Efficiency
Reduce rebar waste by over 10% through precise bending. Lower material losses translate directly to project savings.
Minimize human error while accelerating throughput. Your return on investment starts within months.
Real-World Applications
High-Rise Infrastructure Projects
Process stirrups and ties at elevated floor levels where crane access is limited. The compact footprint fits into confined working areas.
Your crews bend rebar immediately before concrete pours. No delays waiting for pre-fabricated components.
Precast Concrete Fabrication
Small-to-medium fabrication shops benefit from quick setup times. Custom, low-volume components get produced economically.
Complex architectural shapes that don't justify large CNC centers become profitable. Expand your service offerings without major capital investment.
Bridge and Tunnel Maintenance
The portable design works in underground and over-water environments. Precision bending of seismic reinforcement occurs during structural retrofitting.
Position equipment where traditional heavy machinery cannot reach. Complete projects that competitors decline.
Quality Assurance and Global Trust
We maintain strict quality control throughout manufacturing. Every mini bar bending machine undergoes comprehensive testing before shipment.
Our equipment serves China Railway Group, China State Construction Engineering Corporation, and China Communications Construction Company. These partnerships prove our reliability.
Products reach nearly 100 countries including South Korea, Malaysia, Thailand, Kazakhstan, Israel, and South Africa. International clients trust our engineering excellence.
Frequently Asked Questions
Q: What rebar grades can this machine process?
A: Our system handles high-strength rebar up to Grade 60 (ASTM A615) within rated diameters. The servo control automatically adjusts torque for different steel grades.
Q: How long does operator training take?
A: New operators become proficient within one hour. The intuitive touch screen interface uses visual guides for parameter input.
Q: What maintenance schedule should I follow?
A: Perform basic lubrication every 100 operating hours. Hydraulic systems require inspection every 300-500 hours. The robust design minimizes downtime.
Q: Can you process multiple shapes in one session?
A: Yes, store unlimited parameter sets in the PLC memory. Switch between stirrups, hooks, and custom shapes with one-key recall.
Q: Does it work with on-site generators?
A: Absolutely, provided your generator supplies stable 380V three-phase power. Ensure surge capacity matches the 27.7kW total power rating.
Q: What's the typical lifespan of critical components?
A: Bending heads last 8,000+ hours with proper maintenance. Servo motors carry manufacturer warranties and exceed 10,000-hour service lives.
Contact Us for Customized Solutions
Ready to transform your rebar processing efficiency? Our technical team will help you select the optimal configuration for your mini bar bending machine.
Email us at sales2@shandongluyuan.com for detailed specifications, pricing, and delivery schedules. Experience the precision your infrastructure projects deserve.
