silla bar bending machine
2.Operation Mode: CNC automatic control with servo motors
3.Bending Mode: Multi-directional synchronous bending
4.Rebar Diameter Range: φ10–32 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + intelligent touch panel
9.Production Efficiency: 100–180 pieces/hour
10.Main Materials: Robust steel structural frame
11.Application: Steel bar forming for beams, columns, and infrastructure works
Product Description
Silla Bar Bending Machine – Professional CNC Rebar Processing Solution
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, delivers enterprise-grade silla bar bending machine technology designed for demanding construction environments. Our automatic rebar processing bending center combines CNC precision with servo motor control to handle φ10–32mm reinforcement bars with exceptional accuracy. The system achieves production efficiency of 100–180 pieces per hour while maintaining bending angle errors within ±0.5° and length deviations under 1mm. This intelligent solution replaces 5–8 manual workers, reduces material loss by over 10%, and operates continuously for 24 hours in infrastructure projects ranging from high-speed railways to nuclear power facilities across nearly 100 countries.
What Makes Our Silla Bar Bending Machine Different
You face constant pressure to deliver precise rebar shapes faster while controlling labor costs. Our silla bar bending machine addresses these challenges through advanced automation that eliminates manual intervention entirely.
The double-head synchronous bending design processes multiple bars simultaneously. You can bend six 10mm bars or three 20mm bars in one cycle, dramatically improving throughput compared to traditional single-head equipment.
Every bend meets exact specifications. The PLC touch screen control stores parameters for instant recall, ensuring consistency across thousands of pieces. New operators master the system within one hour, minimizing training time and reducing human error.
Your projects demand reliability. The heavy-duty steel frame with servo drive system withstands continuous operation without performance degradation. The torsion-resistant structure prevents deformation during long-term use, keeping your production schedule on track.
Technical Specifications
| Parameter | Specification |
|---|---|
| Rebar Diameter Range | Bi-directional: φ10–32mm / Single: φ36–50mm |
| Bending Angle Range | Upward: 0–180° / Downward: 0–-120° |
| Bending Angular Speed | 48°–72°/s |
| Moving Speed | 0.5–1 m/s |
| Processing Length | 0.5–12 m |
| Minimum Edge Length | 80mm |
| Minimum Bar Length | 1250mm |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Power Consumption | 12kW/h |
| Production Efficiency | 100–180 pieces/hour |
| Bending Precision | Angle: ±0.5° / Length: <1mm |
| Control System | CNC + PLC Touch Panel |
Multi-Bar Bending Capacity
| Diameter (mm) | Simultaneous Bars |
|---|---|
| φ10–12 | 6 bars |
| φ14–16 | 5 bars |
| φ18 | 4 bars |
| φ20–22 | 3 bars |
| φ25 | 2 bars |
| φ28–50 | 1 bar |
Core Advantages for Your Operations
Precision Engineering
You need consistent results on every project. The vertical bending design achieves one-step forming with ultra-high precision. The system eliminates springback issues common with manual methods, maintaining structural integrity requirements for reinforced concrete.
Intelligent Control
The PLC touch screen interface simplifies complex operations. You store unlimited parameter sets and switch between specifications instantly. This supports continuous automatic processing of multiple shapes without manual reconfiguration.
Labor Efficiency
One operator controls the entire system. This replaces traditional crews of 5–8 workers, dramatically reducing payroll expenses. Lower labor intensity improves workplace safety while maintaining higher output rates.
Material Optimization
Intelligent processing minimizes waste. You reduce rebar loss by over 10% compared to manual cutting and bending. This translates to significant cost savings on large-scale projects.
Versatile Applications
The machine handles diverse reinforcement requirements. Process right angles, hooks, stirrups, and complex special-shaped configurations. It accommodates both deformed bars and round bars across the full diameter range.
Durability Design
Heavy-duty construction ensures long-term reliability. The servo drive system maintains performance during 24-hour continuous operation. Low failure rates and straightforward maintenance keep your equipment running when deadlines approach.
Where You'll Deploy This Technology
Infrastructure Projects
The system excels in high-speed railway and bridge construction where precision determines structural safety. You process high-diameter rebar with millimeter accuracy to meet seismic requirements.
Precast Concrete Facilities
Integration into automated production lines accelerates manufacturing of prefabricated components. The speed and repeatability meet demanding schedules for beams and columns.
Urban Construction Sites
Deploy the machine where space constraints and power fluctuations challenge traditional equipment. The compact vertical design saves valuable site area while maintaining full capability.
Specialized Engineering
Nuclear power, hydropower, and tunnel projects require uncompromising quality. The equipment meets stringent specifications for these critical applications.
Why Choose Zhongji Luyuan
You partner with proven expertise when you select our equipment. We've served China's leading construction enterprises including China Railway Group, CRCC, CSCEC, and CCCC since 2016.
Our R&D focus delivers continuous innovation in intelligent automation. We provide complete system solutions rather than standalone machines, helping you optimize entire workflows.
The nationwide sales and service network ensures rapid technical support. Professional teams respond quickly to minimize downtime and maximize your operational efficiency.
Global presence across nearly 100 countries demonstrates international reliability. You receive customized solutions adapted to diverse market requirements and local standards.
Frequently Asked Questions
Q: What angle adjustments does the machine support?
A: The system provides complete flexibility with upward bending from 0° to 180° and downward bending from 0° to -120°. The PLC control stores preset angles for instant recall, enabling rapid specification changes.
Q: How quickly can operators learn the system?
A: New personnel become proficient within one hour of training. The intuitive touch screen interface simplifies complex operations, reducing the learning curve significantly compared to traditional equipment.
Q: What maintenance schedule does the machine require?
A: Regular inspection of mechanical components and periodic lubrication maintain optimal performance. The robust design minimizes maintenance frequency, with most systems requiring only routine checks during extended operation.
Q: Can the machine process high-strength rebar grades?
A: Yes, the heavy-duty construction handles high-tensile reinforcement including Grade 60 specifications. The servo motor system provides sufficient torque for difficult materials without compromising precision.
Q: What safety features protect operators?
A: Comprehensive safety systems include emergency stop functions, protective guards, and low-voltage control panels. The automated process minimizes operator exposure to moving components during production cycles.
Q: How does the machine perform in extreme temperatures?
A: The industrial-grade components maintain consistent operation across wide temperature ranges. You can deploy the machine in both cold climate tunneling projects and hot weather construction sites.
Q: What power requirements does installation need?
A: Standard 380V three-phase power at 50Hz supports full operation. The 12kW actual consumption during operation makes it economical to run continuously without excessive utility costs.
Contact Us
Ready to transform your rebar processing efficiency? Our technical team provides detailed specifications and customized silla bar bending machine solutions for your project requirements.
Reach us at sales2@shandongluyuan.com for expert consultation and quotation.
