small bar bending machine
2.Operation Mode: Fully automatic CNC processing
3.Bending Mode: Vertical precision bending
4.Rebar Diameter Range: φ10–32 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: Digital CNC touch screen system
9.Production Efficiency: 100–150 pcs/hour
10.Main Materials: Reinforced high-strength steel body
11.Application: Reinforcement processing for shear walls and structural components
Product Description
Small Bar Bending Machine – Professional CNC Rebar Processing Solution
Modern construction projects demand precision and efficiency in reinforcement fabrication. Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, delivers enterprise-grade solutions through its advanced small bar bending machine technology. Our Servo CNC Vertical Steel Bar Bending Center processes rebar diameters from φ10–32mm with bending angles ranging 0–180° and length capacity up to 12 meters.
With generation effectiveness coming to 100–150 pieces per hour and bowing point blunder inside ±0.5°, this hardware changes your rebar preparing workflow. The framework accomplishes length exactness beneath 1mm whereas keeping up steady quality over ceaseless operations. Trusted by China Railroad, CRCC, and CSCEC, our apparatus serves about 100 nations and districts worldwide.
Technical Specifications
Our vertical bending center combines power with precision. Here are the detailed parameters:
| Parameter | Specification |
|---|---|
| Bi-directional Bending Range | φ10~32mm |
| Single Bending Range | φ36~50mm |
| Max Bending Angle | Up: 0~180° / Down: 0~-120° |
| Bending Angular Speed | 48°~72°/s |
| Moving Speed | 0.5~1m/s |
| Minimum Bar Length | 1250mm |
| Minimum Edge Length | 80mm |
| Edge Dimension Range | 1100mm – 10000mm |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Power Consumption | 12kW/h |
| Control System | PLC + Digital Touch Screen |
Multi-Bar Processing Capacity
| Diameter | Number of Bars |
|---|---|
| φ10mm | 6 bars |
| φ12mm | 6 bars |
| φ14mm | 5 bars |
| φ16mm | 5 bars |
| φ18mm | 4 bars |
| φ20mm | 3 bars |
| φ22mm | 3 bars |
| φ25mm | 2 bars |
| φ28mm | 1 bar |
| φ32mm | 1 bar |
| φ40mm | 1 bar |
| φ50mm | 1 bar |
Why Choose Our Rebar Bending Solution
Exceptional Accuracy and Automation
Your extend requests precision. Our completely programmed CNC preparing dispenses with manual mediation entirely.
The double-head synchronous twisting component conveys one-step shaping with ultra-high accuracy. You get steady comes about each time, assembly the strictest basic requirements.
Dramatic Productivity Gains
Time is cash on development locales. This gear forms numerous rebars at the same time, supplanting 5–8 manual specialists with fair one operator.
Your efficiency increments whereas labor costs diminish. The persistent programmed handling handles different shapes and details without downtime.
User-Friendly Operation
Complex apparatus shouldn't require complex preparing. Modern administrators ace this framework inside one hour.
The PLC touch screen control highlights one-key parameter capacity. You can rapidly switch between details and review spared setups instantly.
Versatile Application Range
From right points to complex special-shaped fortifications, this machine handles assorted necessities. It forms distorted bars and circular bars from Φ6–50mm diameter.
Whether you're working on shear dividers, basic components, stirrups, or snares, you have the adaptability needed.
Cost Diminishment Through Intelligence
Material squander cuts into benefits. Our brilliantly framework decreases rebar misfortune by over 10% compared to manual methods.
Human mistake gets to be for all intents and purposes nonexistent. The exactness bowing keeps up dimensional consistency over thousands of pieces.
Built for Nonstop Operation
Construction plans do not delay. The heavy-duty machine body with servo drive framework bolsters 24-hour nonstop steady operation.
The torsion-resistant structure anticipates distortion amid long-term utilize. Moo disappointment rates and simple support keep your generation line moving.
Space-Saving Vertical Design
Job locales confront space limitations. The vertical twisting setup minimizes impression prerequisites whereas maximizing preparing capability.
You get effective execution without relinquishing important work area.
Proven Quality Standards
We manufacture according to ISO 9001 quality standards. Every small bar bending machine unit undergoes rigorous testing including:
- Bending accuracy verification within +/- 1 degree tolerance
- Load simulation at 120% rated capacity
- Material fatigue analysis on critical components
- Electrical safety and grounding continuity checks
Our products serve major infrastructure projects across high-speed railways, highways, bridges, tunnels, nuclear power plants, and urban rail systems.
Frequently Asked Questions
Q: What is a machine and who needs it?
A: A machine is precision equipment designed for cold-bending reinforcement bars with high accuracy. Construction contractors, precast concrete manufacturers, and infrastructure developers use this technology to achieve exact geometric tolerances while reducing physical labor demands and improving on-site fabrication speed.
Q: Can your machine handle high-strength rebar materials?
A: Yes. Our equipment is optimized for HRB400 and Grade 60 rebar. The specialized alloy steel bending dies are heat-treated to HRC 50-55 hardness, ensuring consistent performance with high-tensile reinforcement materials commonly specified in modern construction.
Q: How does the maintenance schedule work?
A: Regular maintenance is straightforward. Check hydraulic oil levels daily during operation periods. Perform complete hydraulic fluid changes every 500 operating hours using ISO VG46 specification oil. Inspect air filters monthly and verify electrical connections quarterly to maintain optimal performance.
Q: What makes your system different from manual bending tools?
A: The difference is productivity and precision. Manual methods require multiple workers and produce variable results. Our CNC system delivers consistent accuracy within ±0.5° on every bend. One operator achieves output equivalent to 5–8 manual workers while eliminating fatigue-related errors and safety risks.
Q: Can the machine operate in remote construction sites?
A: Absolutely. The equipment functions on standard 380V power supply and can operate with portable generators provided they deliver stable output with surge capacity double the machine's rated wattage. This flexibility makes it suitable for highway projects, bridge construction, and other remote infrastructure work.
Q: What training do operators need?
A: Minimal training is required. The intuitive PLC touch screen interface allows new operators to become proficient within one hour. We provide comprehensive operation manuals and remote technical support. Your team can store frequently-used parameters for instant recall, streamlining workflow from day one.
Q: Does the system work for small-batch custom orders?
A: Yes, that's a key advantage. Unlike large CNC machinery requiring extensive setup time, this system switches between specifications quickly.You can efficiently handle small-batch custom reinforcement requirements without the cost burden of major equipment reconfiguration.
Contact Us Today
Ready to transform your rebar processing efficiency? Our technical team is available to discuss your small bar bending machine requirements and recommend the optimal configuration for your projects.
Email: sales2@shandongluyuan.com
Reach out now to receive detailed specifications, pricing information, and delivery timelines for your location.
