steel bar cutting and bending machine
2.Operation Mode: Servo-assisted automatic CNC control
3.Bending Mode: Horizontal high-precision bending
4.Rebar Diameter Range: φ12–50 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: Intelligent touch-operated CNC system
9.Production Efficiency: 80–120 pcs/hour
10.Main Materials: High-rigidity steel machine frame
11.Application: Large infrastructure and heavy-duty reinforcement processing
Product Description
Steel Bar Cutting and Bending Machine – Industrial CNC Rebar Processing Solution
Modern construction demands precision, speed, and reliability in rebar fabrication. Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, delivers enterprise-grade steel bar cutting and bending machine systems engineered for high-volume infrastructure projects. Our Mechanical CNC Level Bowing Center forms rebar breadths from φ12–50 mm with twisting exactness inside ±0.5° and length exactness beneath 1mm. This servo-assisted programmed framework accomplishes 80–120 pieces per hour whereas dealing with twisting lengths from 0.5–12 meters. Including brilliantly touch-operated CNC control and 27.7kW add up to control capacity, this hardware replaces 5–8 manual specialists with fair one operator—reducing labor costs by over 60% whereas cutting fabric squander by more than 10%.
Trusted by China Railroad, CRCC, CSCEC, and sent out to about 100 nations, our arrangements demonstrate vital over atomic control plants, hydropower stations, and urban rail travel systems.
Why Your Infrastructure Projects Need Advanced Rebar Processing Equipment
In today's fast-paced development environment, manual rebar preparing makes bottlenecks that delay extend timelines and expand costs. Conventional strategies endure from conflicting twisting points, intemperate fabric squander, and working environment security risks.
You confront mounting weight to convey auxiliary astuteness whereas assembly tight due dates. Heavy-duty foundation like bridges, burrows, and high-rise establishments requires thousands of absolutely created fortification bars daily.
Manual labor essentially cannot coordinate the volume and precision cutting edge ventures request. Laborer weariness leads to estimation blunders. Physical strain increments harm dangers. Adjust costs collect when bowed bars fall flat quality inspections.
That's where mechanical mechanization changes your operations. By joining CNC-controlled rebar preparing, you dispense with human mistake and standardize yield quality over each single piece.
How Our Industrial CNC Horizontal Bending Center Transforms Your Workflow
Our steel bar cutting and bending machine combines cutting-edge servo technology with rugged industrial design. The double-head synchronous bending system processes multiple bars simultaneously—dramatically increasing throughput without sacrificing precision.
The cleverly PLC touch screen interface stores parameters for hundreds of determinations. You can switch between diverse rebar shapes and sizes with a single button press. Modern administrators ace the framework inside one hour of training.
This level high-precision bowing plan handles everything from straightforward stirrups to complex special-shaped fortifications. The gear forms both twisted bars and circular bars, covering the full range of development requirements.
Your generation runs 24 hours ceaselessly without execution debasement. The heavy-duty machine outline withstands steady operation whereas the servo drive framework keeps up reliable torque indeed with φ50mm high-strength rebar.
Safety highlights incorporate comprehensive defensive protecting and crisis halt usefulness. The vertical twisting plan minimizes floor space requirements—critical for swarmed urban development destinations or production line situations with restricted area.
Technical Specifications
| Parameter | Value |
|---|---|
| Rebar Diameter Range | φ12–50 mm |
| Bending Angle Range | Up: 0–180° / Down: 0–(-120°) |
| Bending Length Range | 0.5–12 m |
| Bending Angular Speed | 48°–72°/s |
| Moving Speed | 0.5–1 m/s |
| Production Efficiency | 80–120 pcs/hour |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7 kW |
| Actual Power Consumption | 12 kW/h |
| Minimum Edge Length | 80 mm |
| Minimum Bar Length | 1,250 mm |
| Bi-directional Bending | φ10–32 mm |
| Single Bending Range | φ36–50 mm |
| Bending Precision | Angle error: ±0.5° / Length error: <1 mm |
| Control System | Intelligent PLC + Touch Screen |
Multi-Bar Processing Capacity
| Diameter | Simultaneous Bars |
|---|---|
| φ10 mm | 6 bars |
| φ12 mm | 6 bars |
| φ14 mm | 5 bars |
| φ16 mm | 5 bars |
| φ18 mm | 4 bars |
| φ20 mm | 3 bars |
| φ22 mm | 3 bars |
| φ25 mm | 2 bars |
| φ28–50 mm | 1 bar |
Key Operational Advantages That Drive ROI
Labor Productivity: One administrator replaces an whole manual group. You quickly diminish workforce costs whereas dispensing with planning migraines and extra minutes costs.
Material Reserve funds: Exact cutting and bowing diminish scrap rates by over 10%. With rebar costs fluctuating universally, these reserve funds straightforwardly affect your foot line venture after project.
Quality Consistency: Each piece meets correct details. Your basic engineers get fortification bars that require zero adjust, quickening on-site establishment schedules.
Operational Adaptability: The framework handles right points, snares, stirrups, and complex custom shapes. Whether you're creating standardized components for precast plants or specialized support for burrow linings, this hardware adjusts seamlessly.
Minimal Downtime: The torsion-resistant structure and low-failure-rate plan keep your generation line running. Simple upkeep methods cruel your group performs schedule benefit without calling specialized technicians.
Quick Changeover: Put away parameters empower moment exchanging between distinctive rebar determinations. You react to building changes without generation delays.
Real-World Applications Across Major Infrastructure Sectors
Bridge and Thruway Development: Prepare heavy-duty, high-tensile rebar for dock caps and establishment heaps whereas keeping up strict resistances in open air situations uncovered to clean and temperature fluctuations.
High-Rise Buildings: Compact sending on urban development destinations gives on-demand manufacture for auxiliary columns and bars where space limitations meet complex basic requirements.
Precast Concrete Fabricating: Coordinated into robotized manufacturing plant generation lines to mass-produce standardized fortification cages with dreary exactness that manual strategies cannot achieve.
Railway and Burrow Ventures: Portable sending capabilities permit on-site preparing of larger than average rebar in farther areas, keeping up high-torque execution with fluctuating control supplies.
Nuclear and Hydropower Offices: Meet the demanding quality benchmarks and documentation necessities these basic framework ventures request, with full traceability for each handled bar.
Quality Assurance and Manufacturing Excellence
Shandong Zhongji Luyuan maintains strict quality control throughout production. We use high-grade alloy steel blades hardened to HRC 58-62 for cutting components. The bending gears undergo precision heat treatment to ensure long-term dimensional stability.
Every steel bar cutting and bending machine undergoes a 48-hour continuous load test to verify hydraulic system integrity and thermal performance. We conduct 100-consecutive-bend precision repeatability tests to guarantee angle consistency across extended production runs.
Our advanced manufacturing facility implements ISO 9001 quality management systems. CE certification confirms compliance with international safety and performance standards.
The copper-core motor features premium insulation class ratings for reliable operation in demanding industrial environments. Emergency stop systems respond within milliseconds to protect both operators and equipment.
Thickened worktables provide vibration resistance during high-speed operation. The robust frame construction prevents deflection even when processing maximum-diameter bars at full capacity.
Comprehensive Support Network
Our nationwide sales and service network ensures you receive rapid technical assistance whenever needed. Professional after-sales teams provide installation guidance, operator training, and ongoing maintenance support.
We maintain extensive spare parts inventory to minimize your downtime. Remote diagnostics capabilities allow our technicians to troubleshoot issues without site visits when possible.
Technical documentation includes detailed maintenance schedules and troubleshooting guides in multiple languages. Video training resources help new operators quickly develop proficiency.
Your investment includes warranty coverage and access to our engineering team for application-specific optimization recommendations. We help you maximize throughput and efficiency for your particular project requirements.
Frequently Asked Questions
Q: What diameter range can this equipment process?
A: Our system handles rebar from φ12 mm to φ50 mm. Bi-directional bending works with φ10–32 mm bars, while single bending processes φ36–50 mm bars. You can bend up to 6 pieces of φ12 mm rebar simultaneously.
Q: How accurate is the bending precision?
A: Bending angle accuracy is within ±0.5°, and length tolerance stays under 1 mm. This precision remains consistent even during continuous high-volume production, meeting the strictest engineering specifications.
Q: How long does operator training take?
A: New operators typically master basic operations within one hour. The intuitive PLC touch screen interface with parameter storage makes the learning curve extremely short compared to traditional equipment.
Q: Can this machine handle special-shaped reinforcements?
A: Yes. The system processes right angles, hooks, stirrups, and complex custom shapes. The 0–180° upward and 0–(-120°) downward bending range covers virtually all standard and specialized reinforcement configurations.
Q: What power supply does the equipment require?
A: The machine operates on 380V / 50Hz / 3-phase power with 27.7 kW total capacity. Actual power consumption during operation is approximately 12 kW/h, making it energy-efficient for continuous production.
Q: How many workers does this replace?
A: One operator can run the entire system, replacing 5–8 manual workers. This dramatically reduces labor costs while eliminating the physical strain and safety risks associated with manual rebar bending.
Q: Is the equipment suitable for 24-hour operation?
A: Absolutely. The heavy-duty construction and servo drive system enable continuous 24-hour operation without performance degradation. The low-failure-rate design ensures reliable long-term production.
Q: What maintenance does the machine require?
A: Routine maintenance is straightforward and can be performed by your team. We provide detailed maintenance schedules, and the robust design minimizes wear on critical components, keeping maintenance costs low.
Contact Us for Your Custom Solution
Ready to transform your rebar processing efficiency? Our engineering team will help you configure the optimal system for your specific steel bar cutting and bending machine requirements and production volume.
Contact us today at sales2@shandongluyuan.com for detailed specifications, pricing, and application consultation.
