CNC Steel Bar Shearing Production Line LYJQ-300

CNC Steel Bar Shearing Production Line LYJQ-300 

The CNC Steel Bar Shearing Production Line LYJQ-300 represents a breakthrough in intelligent rebar processing technology from Shandong Zhongji Luyuan Machinery Co., Ltd. This enterprise-grade automated system integrates PLC control with heavy-duty hydraulic shearing mechanisms to deliver precision cutting for φ10–40 mm rebar diameters. With a remarkable shearing precision of ±2 mm and production efficiency reaching 80–120 pieces per hour, the LYJQ-300 addresses critical industry challenges including high labor costs and material wastage.

The framework handles cutting lengths from 0.7–12 meters with remarkable consistency. Its heavy-duty steel outline development guarantees soundness amid persistent 24-hour operations, whereas the instinctive CNC touch screen interface disentangles parameter alterations. The generation line can shear up to 10 pieces of 10mm bars or 2 pieces of 32mm bars at the same time at 20 cuts per minute.

Trusted by major framework engineers counting China Railroad Bunch and CSCEC, this gear has demonstrated its unwavering quality over about 100 nations and regions.

Why Choose LYJQ-300 for Your Steel Processing Needs

Unmatched Automation Integration

You'll appreciate how the LYJQ-300 consistently combines nourishing, rectifying, length setting, and cutting into one ceaseless workflow. This completely programmed integration disposes of manual dealing with dangers and decreases your labor necessities to fair one administrator administering the whole generation line.

The cleverly PLC control framework works concordantly with the touch screen interface. You can rapidly alter parameters and screen real-time generation information without complex programming knowledge.

Superior Cutting Precision

Your projects demand accuracy, and the LYJQ-300 delivers with ±5 mm length tolerance across the full range of 750–12000 mm cutting lengths. The smooth, burr-free cuts eliminate secondary processing requirements.

The consistent batch cutting quality means less material waste and significant cost savings on your rebar materials. Every piece meets your exact specifications without the variations common in manual operations.

Industrial-Grade Performance

Built with a robust heavy-duty steel frame, the LYJQ-300 withstands demanding construction site conditions. The 14KW total power system (including air compressor) provides reliable performance while maintaining an average power consumption of just 8KW/h.

The equipment's 26×3.2×1.5 m footprint is optimized for space efficiency without compromising functionality. Multiple receiving bins (3×2 configuration) ensure organized material handling throughout your production cycle.

Technical Specifications

Shearing Capacity by Diameter (HRB400)

Key Application Scenarios

Bridge and Viaduct Construction

When you're constructing bridges and viaducts, the LYJQ-300 excels at mass-producing reinforcement cages. The strict length adherence ensures your structural designs maintain load-bearing integrity exactly as engineered.

The system's precision becomes critical when fabricating components where even minor deviations could compromise structural safety standards.

Pre-cast Concrete Manufacturing

In your pre-cast factory environment, the CNC Steel Bar Shearing Production Line LYJQ-300 operates as a core production unit. It handles high-speed repetitive cutting for standardized components including wall panels and beams.

The seamless integration capabilities allow you to connect with mesh welding lines and other downstream equipment. This creates an efficient production flow that maximizes your factory's output capacity.

High-Speed Rail Infrastructure

Railway projects present extreme precision requirements, and the LYJQ-300 meets these demanding standards. Track slab reinforcement requires absolute accuracy—deviations can compromise high-speed safety protocols.

The system delivers the consistent quality your rail infrastructure projects demand, maintaining performance even under continuous production schedules.

Quality Control and Reliability

Rigorous Testing Protocols

Every LYJQ-300 unit undergoes comprehensive quality inspections before delivery. The hydraulic system endures leakage testing at 1.2x nominal pressure to verify long-term reliability.

CNC positioning repeatability receives verification through laser interferometry, ensuring your length settings remain accurate across thousands of cuts. Blade wear resistance analysis uses metallographic examination to confirm the SKD-11 alloy tool steel meets durability standards.

Safety and Compliance

The equipment maintains noise levels below 80dB, complying with industrial health standards for your operators' wellbeing. Emergency stop mechanisms undergo thorough responsiveness testing during the mandatory 48-hour continuous dry run.

All components meet ISO9001 quality management standards and CE safety certifications. The modular design facilitates rapid maintenance, minimizing your production downtime.

Frequently Asked Questions

Q: How does the framework handle distinctive steel grades?

A: The Item highlights flexible pressure driven weight settings that oblige different malleable qualities. You can handle HRB400 and HRB500 grades without hardware adjustments, essentially by altering the weight parameters through the control interface.

Q: What is the anticipated life expectancy of the shearing blades?

A: Beneath standard working conditions with appropriate oil, the high-strength SKD-11 amalgam apparatus steel edges perform 500,000 to 800,000 shears some time recently requiring regrinding. The edges keep up a Rockwell hardness of 58-62 HRC all through their benefit life, guaranteeing reliable cutting quality.

Q: Can the crude fabric capacity rack oblige my office layout?

A: Yes, you can customize the length of the standard 12-meter capacity rack. We'll work with you to amplify or abbreviate the arrangement based on your particular office impression and fabric dealing with requirements.

Q: What day by day upkeep does the framework require?

A: Your upkeep schedule includes checking the pressure driven oil level, cleaning the photoelectric sensors, and greasing up the direct rails. These basic assignments avoid tidy amassing from influencing situating precision and guarantee ideal framework execution. The whole every day support strategy takes roughly 15-20 minutes.

Q: How numerous bars can the framework cut simultaneously?

A: The synchronous cutting capacity depends on the bar breadth you're handling. You can cut around 10 pieces of φ10mm rebar or 2 pieces of φ32mm rebar in a single stroke, permitting you to optimize generation based on your venture requirements.

Contact Us for Your Steel Processing Solution

Ready to transform your rebar processing efficiency? Our technical team at Shandong Zhongji Luyuan Machinery stands ready to discuss your specific CNC Steel Bar Shearing Production Line LYJQ-300 requirements. Contact us at sales2@shandongluyuan.com for detailed specifications and customized solutions.