Construction Steel Cutting Machine
2.Operation Mode: Automatic CNC control / servo system
3.Shearing Mode: Electric cutting operation
4.Rebar Diameter Range: φ10–40 mm
5.Shearing Length Range: 0.7–12 m
6.Shearing Precision: ±2 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + touch display interface
9.Production Efficiency: 80–120 pieces/hour
10.Main Materials: Strong welded steel frame
11.Application: Fixed-length steel bar processing
Product Description
Construction Steel Cutting Machine - High-Precision CNC Rebar Processing Solution
Modern construction projects demand precision and efficiency in steel reinforcement processing. The Construction Steel Cutting Machine from Shandong Zhongji Luyuan Machinery Co., Ltd. delivers enterprise-grade performance with a capacity to prepare rebar distances across extending from φ10–40 mm at cutting speeds of 50 m/min. This completely computerized CNC generation line accomplishes 80–120 pieces per hour with an noteworthy accuracy of ±2 mm, making it perfect for high-volume applications. With add up to control utilization of fair 8KW/h and the capacity to work persistently for 24 hours, our framework decreases labor prerequisites to a single administrator whereas keeping up reliable quality over thousands of cuts daily.
Built on 50 million RMB in registered capital and backed by expertise since 2016, our cutting-edge technology serves major infrastructure projects worldwide, trusted by leading enterprises across nearly 100 countries.
What Makes Our Steel Bar Cutting Line Different
You confront tight due dates and zero resistance for fabric squander on your development location. Our CNC Steel Bar Generation Cutting Line kills these challenges through shrewdly automation.
The framework coordinating nourishing, rectifying, length estimation, and cutting into one consistent operation. You'll appreciate how the PLC touch screen interface permits speedy parameter alterations without specialized expertise.
Your group benefits from 20 shear cycles per miniature and an viable edge width of 200 mm. The servo-controlled framework guarantees each cut meets determinations, whether you're handling ten 10mm bars at the same time or single 38mm high-strength rebar.
The tough welded steel outline retains vibration amid high-speed operations. This plan choice expands edge life and keeps up cutting precision indeed after months of nonstop use.
Technical Specifications
| Parameter | Specification |
|---|---|
| Rebar Diameter Range | φ10–40 mm |
| Shearing Length Range | 0.7–12 m |
| Shearing Precision | ±2 mm |
| Length Tolerance | ±5 mm |
| Min. Automatic Shear Size | 1200 mm |
| Min. Manual Shear Size | 750 mm |
| Steel Bar Conveying Speed | 50 m/min |
| Shear Times Per Minute | 20 |
| Production Efficiency | 80–120 pieces/hour |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 14KW (including air compressor) |
| Average Power Consumption | 8KW/h |
| Total Air Consumption | ~1.0 m³/min |
| Equipment Footprint (L×W×H) | ~26×3.2×1.5 m |
| Steel Bar Receiving Bin | 3×2 configuration |
| Control System | CNC + touch display interface |
| Main Frame Material | Strong welded steel structure |
Shearing Capacity by Diameter (HRB400)
| Diameter (mm) | Number of Bars Per Cut |
|---|---|
| 10 | 10 bars |
| 12 | 8 bars |
| 16 | 6 bars |
| 20 | 4 bars |
| 22 | 3 bars |
| 25 | 3 bars |
| 28 | 2 bars |
| 32 | 1 bar |
| 35 | 1 bar |
| 38 | 1 bar |
Why Your Project Needs This Solution
Eliminates Manual Labor Bottlenecks
You no longer need multiple workers handling dangerous manual cutting tools. One operator supervises the entire production line while the Construction Steel Cutting Machine handles the heavy work.
This labor efficiency translates directly to cost savings. Your team can focus on skilled assembly tasks instead of repetitive cutting operations.
Delivers Consistent Quality at Scale
Batch processing maintains uniform length across thousands of pieces. The automated measurement system prevents the human errors that lead to costly material waste.
Your cuts come out smooth and burr-free, ready for immediate use without secondary processing. This quality consistency is essential for precast concrete factories and standardized component production.
Adapts to Multiple Project Requirements
Switch between different rebar diameters quickly through the touch screen controls. The versatile design accommodates various steel grades and tensile strengths up to 650N/mm².
Whether you're working on bridge foundations, high-rise structures, or tunnel reinforcement, the machine adjusts to your specifications without lengthy reconfiguration.
Supports Demanding Production Schedules
The robust construction allows 24-hour continuous operation without overheating or performance degradation. Your overnight shifts maintain the same precision and speed as daytime production.
Low failure rates mean fewer unexpected downtimes. When maintenance is needed, the straightforward design allows for quick blade rotation and routine checks.
Key Performance Advantages
Fully Automated Integration - From raw material feeding through final cut, the process flows without manual intervention. Your efficiency gains compound across every shift.
Superior Cutting Precision - Minimal length error and perfectly perpendicular cuts ensure structural integrity in reinforced concrete joints. No jagged edges or thermal deformation from heat-based cutting methods.
High Daily Output Capacity - Process massive volumes required for large infrastructure projects. The system handles the demanding pace of high-rise foundations and bridge construction schedules.
Reduced Material Waste - Consistent batch cutting optimizes material usage. You'll see measurable reductions in scrap rates compared to manual or semi-automated methods.
Easy Operation - Intuitive PLC control system requires minimal training. Your operators can adjust parameters and monitor production metrics through the clear touch screen interface.
Durable Construction - Heavy-duty frame design withstands industrial environments. Components are engineered for long service life with straightforward maintenance procedures.
Energy Efficient - Average consumption of just 8KW/h keeps operating costs manageable even during extended production runs.
Proven Performance Across Industries
Our Construction Steel Cutting Machine serves critical applications in:
- High-speed railway construction requiring precise rebar lengths for track bed reinforcement
- Bridge and tunnel projects where cutting accuracy directly impacts structural load capacity
- Urban rail transit systems with strict safety and quality control standards
- Nuclear and hydropower facilities demanding materials that meet rigorous engineering specifications
- Precast concrete factories producing standardized components at industrial scale
Long-term partnerships with China Railway Group, CRCC, CSCEC, and CCCC validate the reliability of our technology in the world's most demanding infrastructure projects.
Frequently Asked Questions
Q: What rebar pliable quality can this machine handle?
A: Our framework forms steel with pliable quality up to 650N/mm², covering common Review 60 and Review 75 rebar utilized in advanced development. The high-alloy cutting edges keep up execution over diverse steel hardness levels.
Q: How frequently do cutting edges require replacement?
A: Edge life depends on fabric hardness and day by day volume. Ordinarily, you ought to assess edges each 50-80 tons of prepared steel. Four-sided edge plans permit revolution to amplify usable life some time recently total substitution gets to be necessary.
Q: What causes conflicting cut quality?
A: Uneven cuts ordinarily result from off base edge hole settings. Keep up the clearance between stationary and moving edges at 0.5-1mm concurring to the steel breadth being prepared. Standard crevice confirmation avoids rugged edges.
Q: Can the machine work in dusty open air environments?
A: Yes, the encased gearbox and secured control frameworks handle development location conditions. The strong plan incorporates vibration damping and fixed components that keep up accuracy in spite of natural challenges.
Q: What upkeep plan ought to we follow?
A: Check water powered oil levels and channel cleanliness each 500 working hours. Review edge condition based on fabric volume. Grease up moving parts concurring to the support manual. The direct plan makes schedule benefit speedy and simple.
Q: How rapidly can we switch between diverse rebar sizes?
A: The CNC control framework permits fast changeovers through the touch screen interface. Mechanical alterations for edge situating take as it were minutes, minimizing downtime between generation batches.
Q: What control supply does the framework require?
A: The machine works on 3-phase 380V/50Hz control with add up to utilization of 14KW counting the discuss compressor. This standard mechanical control arrangement is accessible at most development destinations and manufacture facilities.
Q: How numerous administrators does the generation line need?
A: One prepared administrator can oversee the whole mechanized handle. This noteworthy labor decrease compared to manual cutting strategies conveys prompt taken a toll benefits whereas making strides safety.
Contact Us for Your Rebar Processing Solution
Ready to increase your steel processing capacity and precision? Our technical team will help you configure the ideal Construction Steel Cutting Machine for your specific project requirements.
Reach us at sales2@shandongluyuan.com for detailed specifications, pricing, and delivery information.
