Steel Bar Cutting Line
2.Operation Mode: Fully automatic CNC servo control
3.Shearing Mode: Electric shearing with integrated control
4.Rebar Diameter Range: φ10–40 mm
5.Shearing Length Range: 0.7–12 m
6.Shearing Precision: ±2 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + intelligent touch panel
9.Production Efficiency: 80–120 pieces/hour
10.Main Materials: High-strength steel structural frame
11.Application: Rebar cutting for construction engineering
Product Description
Steel Bar Cutting Line – Precision CNC Rebar Processing Equipment
Modern construction demands precision and efficiency in steel reinforcement preparation. The Steel Bar Cutting Line from Shandong Zhongji Luyuan Machinery Co., Ltd. represents enterprise-grade automation for high-volume rebar fabrication. With a registered capital of RMB 50 million and established partnerships with China Railway, CRCC, and CSCEC, our equipment delivers proven performance across nearly 100 countries.
This completely programmed CNC servo-controlled framework forms rebar distances across from φ10–40 mm with cutting lengths extending 0.7–12 m and keeps up ±2 mm exactness. Able of 80–120 pieces per hour, it coordinating bolstering, rectifying, measuring, and shearing into one consistent workflow. Your operation benefits from diminished labor requirements—just one administrator oversees the whole line—while accomplishing steady quality that meets the thorough benchmarks of high-speed railroads, bridges, burrows, and atomic control projects.
Why Choose Our Steel Bar Cutting Line
Unmatched Processing Efficiency
You pick up critical competitive advantage through computerized operation. The framework completes 20 shear cycles per miniature at 50 m/min passing on speed. Conventional manual cutting cannot coordinate this throughput.
Your generation plan remains on track indeed amid top request periods. The hardware underpins 24-hour ceaseless operation with steady execution and negligible downtime. This unwavering quality demonstrates basic when venture due dates are tight.
The brilliantly PLC control framework with touch screen interface permits quick parameter alterations. You switch between diverse rebar determinations rapidly without complex recalibration procedures.
Superior Cut Quality and Accuracy
Every cut conveys smooth, burr-free closes that dispose of auxiliary preparing. Your downstream operations—whether threading, welding, or coupling—proceed without delays caused by poor-quality cuts.
The ±5 mm length resilience guarantees fabric consistency over expansive clusters. This accuracy diminishes squander essentially compared to manual estimation mistakes that torment conventional methods.
Shear confront perpendicularity meets the strictest development guidelines. Your rebar associations accomplish ideal quality since the level, exact cuts make culminate mating surfaces for mechanical grafting systems.
Comprehensive Technical Specifications
Our Steel Bar Cutting Line handles diverse project requirements through flexible configuration. Review the detailed specifications below:
| Parameter | Specification |
|---|---|
| Steel Bar Diameter Range | φ10–40 mm |
| Shearing Length Range | 750–12,000 mm |
| Length Tolerance | ±5 mm |
| Shear Times Per Minute | 20 cycles |
| Conveying Speed | 50 m/min |
| Production Efficiency | 80–120 pieces/hour |
| Total Power | 14 KW (including air compressor) |
| Average Power Consumption | 8 KW/h |
| Equipment Footprint | 26×3.2×1.5 m (L×W×H) |
| Control System | CNC + Intelligent Touch Panel |
| Power Supply | 380V / 50Hz / 3-phase |
| Receiving Bins | 3×2 configuration |
Multi-Diameter Capacity
The equipment processes various rebar sizes with optimized shearing capacity per cycle:
| Diameter (mm) | Number of Bars (HRB400) |
|---|---|
| φ10 | 10 bars |
| φ12 | 8 bars |
| φ16 | 6 bars |
| φ20 | 4 bars |
| φ22 | 3 bars |
| φ25 | 3 bars |
| φ28 | 2 bars |
| φ32 | 1 bar |
| φ35 | 1 bar |
| φ38 | 1 bar |
Labor and Cost Savings You Can Measure
Your operational costs diminish drastically. The single-operator plan disposes of the require for different laborers taking care of unsafe manual cutting errands. This diminishment specifically impacts your venture budget.
Material utilization moves forward through exact CNC estimation. You minimize off-cuts and scrap, accomplishing superior surrender from each ton of steel. These investment funds compound over expansive framework projects.
Energy productivity remains great at fair 8 KW/h normal utilization. Your office works the line persistently without encountering restrictive power costs that would affect profitability.
Proven Applications Across Major Projects
Bridge and Tunnel Construction
The system excels in producing high-precision longitudinal rebar for pier columns. Your structural integrity remains uncompromised even under extreme load conditions that bridges must withstand.
Precast Concrete Manufacturing
Factories rely on this equipment as their primary processing hub for standardized modular components. You achieve the high-volume output necessary for 'just-in-time' residential construction schedules that cannot tolerate delays.
Railway Infrastructure Development
Site-based rebar processing yards utilize this line in harsh outdoor environments. Your equipment operates reliably while delivering the exact tolerances required for railway sleepers and track slabs where error margins approach zero.
Urban Construction Projects
High-rise buildings, underground utility corridors, and metro systems all demand consistent rebar quality. You meet these specifications while maintaining the production pace that keeps construction timelines on schedule.
Intelligent Manufacturing Technology
The PLC control system integrates seamlessly with modern construction management software. You import cutting lists directly from BIM models in .xml or .csv formats, eliminating manual data entry errors.
Safety features include emergency stop responsiveness and light curtain barrier protection. Your operators work in a secure environment while the equipment handles the hazardous tasks of manipulating heavy steel bundles.
Auto-reset and safety-lock functions protect both personnel and machinery during power interruptions. The system prevents blade drops and allows safe line clearance upon power restoration.
Built for Durability and Longevity
The structural framework utilizes thickened H-beam steel construction. Your investment remains productive for years because the equipment resists vibration and maintains alignment during high-speed operation.
High-pressure hydraulic systems rated to 31.5 MPa deliver consistent cutting force. Blades forged from Cr12MoV alloy steel typically process 800–1,200 tons of HRB400 rebar before requiring regrinding.
The equipment requires minimal maintenance due to its robust design. Your maintenance team performs routine inspections quickly, keeping the line operational and preventing unexpected breakdowns.
Frequently Asked Questions
Q: What distance across run does this cutting line handle?
A: The hardware forms rebar from φ10 mm to φ40 mm, covering the most common sizes utilized in development and framework ventures. You can switch between breadths with straightforward control board adjustments.
Q: How precise are the cut lengths?
A: The framework keeps up ±5 mm resistance over the full 750–12,000 mm run. This exactness guarantees steady quality whether you're cutting brief stirrups or long longitudinal bars for your extend requirements.
Q: Can the line work persistently on requesting venture sites?
A: Yes, the plan bolsters 24-hour operation with steady execution. Your generation proceeds continuous amid basic venture stages when assembly every day quantities is essential.
Q: What preparing do administrators need?
A: The instinctive touch screen interface rearranges operation essentially. Your staff ordinarily gets to be capable inside one day of hands-on preparing, minimizing downtime amid gear commissioning.
Q: How numerous specialists are required to run the line?
A: Fair one administrator oversees the mechanized handle from the control support, with one collaborator dealing with crude bundle stacking. This negligible staffing necessity diminishes your labor costs considerably compared to manual cutting methods.
Q: Does the gear meet worldwide security standards?
A: The framework complies with CE certification necessities and ISO 9001 quality guidelines. Your office meets administrative commitments whereas giving a secure working environment for personnel.
Q: What happens if we require to prepare distinctive steel grades?
A: Whereas the line handles different grades, we suggest clump cutting by review (HRB400, HRB500, etc.) to optimize edge weight settings and keep up exact fabric determinations all through your generation run.
Q: Is specialized back accessible after installation?
A: Completely. Our proficient after-sales group gives fast-response specialized help and support administrations. You minimize operational disturbances through our built up bolster network.
Contact Us Today
Ready to transform your rebar processing efficiency? Our engineering team stands ready to discuss your specific Steel Bar Cutting Line requirements and recommend the optimal configuration for your operation.
Reach out to us at sales2@shandongluyuan.com for detailed technical specifications, pricing information, and delivery schedules.