Automatic Rebar Hoop Machine

Automatic Rebar Hoop Machine: High-Precision CNC Solution for Industrial Rebar Processing

Modern construction demands efficiency and precision. The Automatic Rebar Hoop Machine from Shandong Zhongji Luyuan Machinery Co., Ltd. delivers both with enterprise-grade performance. This CNC-integrated system processes rebar diameters from φ5mm to φ16mm with exceptional accuracy of ±1mm in length and ±1° in angle.

Our machine accomplishes surprising generation productivity of 1800–2400 bands per hour, proportionate to 1 ton/hour yield. With a compact impression of fair 3.3m × 1.3m and single-operator capability, you'll maximize your floor space whereas minimizing labor costs. The dual-capability plan handles both steel bars and wires, successfully supplanting two isolated machines.

Powered by progressed servo control and PLC brilliantly frameworks, this gear coordinating fixing, bowing, and cutting into one consistent operation. Your group will create steady, high-quality stirrups for basic support over development, railroad, bridge, and foundation ventures. Sponsored by our ability serving China Railroad, CRCC, CSCEC, and trades to about 100 nations, you're contributing in demonstrated innovation that upgrades efficiency and decreases fabric waste.

What Makes Our Rebar Processing Solution Stand Out

Dual-Function Design for Maximum Versatility

You do not require isolated hardware for bars and wires any longer. Our machine forms single-wire arrangements from φ6mm to φ12mm and double-wire from φ6mm to φ10mm. Switch between modes with one-key operation through the advanced touch screen.

This adaptability implies you can handle assorted venture prerequisites without extra capital venture. Whether you're creating standard stirrups or complex geometric shapes, the framework adjusts instantly.

Superior Precision Through Advanced Control Systems

Your structural integrity depends on accurate reinforcement. Our CNC control system maintains ±1mm length accuracy and ±1° angle precision across every hoop produced.

The curve straightening method ensures consistent material quality. High-strength alloy steel rollers undergo vacuum heat treatment for exceptional wear resistance. This translates to reliable performance across millions of bending cycles.

Exceptional Production Efficiency

Time is money in construction. Our equipment delivers 6–10 times the efficiency of manual bending operations. The maximum feeding speed reaches 100m/min, while bending speed hits 1100°/s.

One operator manages the entire process, freeing your skilled workers for higher-value tasks. The machine supports 24-hour continuous production for industrial applications, ensuring you meet tight project deadlines.

Intelligent Operation for Simplified Workflow

The PLC intelligent control system features a user-friendly touch screen interface. Store unlimited parameter sets with one-key recall for different hoop specifications.

Your operator can switch between standard shapes and custom designs effortlessly. The system supports CAD file imports for specialized architectural requirements, giving you complete design freedom.

Technical Specifications

Key Applications Across Industries

Infrastructure and Transportation Projects

Your railway, highway, and bridge projects demand consistent quality. This Automatic Rebar Hoop Machine produces high-precision stirrups for precast box girders and bridge piers where structural safety is non-negotiable.

The equipment has proven its reliability on projects with China Railway Group and China Communications Construction Company. Mass production capability ensures you maintain schedule on large-scale infrastructure developments.

High-Rise Commercial Construction

Urban construction requires rapid fabrication without compromising quality. Our machine accelerates the production of reinforcement cages for foundation piles and columns.

You'll significantly shorten project timelines while maintaining the dimensional consistency required for seismic and load-bearing stability. The compact footprint fits into congested urban job sites.

Prefabricated Component Manufacturing

Industrial production environments demand durability. Our equipment operates continuously in 24/7 factory conditions, producing standardized rebar elements for modular housing and drainage systems.

The robust steel body construction and low failure rate ensure minimal downtime. You'll reduce per-unit costs through consistent high-volume output.

Core Advantages That Improve Your Bottom Line

Reduced Equipment and Labor Investment

One machine replaces two separate systems for bars and wires. You'll cut initial capital expenditure while reducing maintenance complexity.

Single-operator capability means you need fewer skilled workers. This dramatically lowers your labor costs while reducing safety risks associated with manual bending.

Minimized Material Waste

Precision cutting and bending reduce scrap rates significantly. The ±1mm accuracy ensures every piece meets specifications without over-processing.

Double-wire processing capability further optimizes material usage. You'll see measurable cost savings across large production runs.

Enhanced Quality Control

Consistent dimensional accuracy eliminates rework. Your QA team spends less time inspecting and more time on value-added activities.

The hydraulic shearing unit reduces energy consumption by 30% compared to traditional mechanical cutters. Lower operating costs combine with superior cut quality.

Extreme Reliability for Continuous Operation

The reinforced steel body structure withstands harsh industrial environments. Vacuum heat-treated components resist wear even under high-duty cycles.

Low-noise operation creates a better working environment. Stable performance means you can count on this equipment for years of productive service.

Quality Assurance and Control Standards

We implement rigorous inspection protocols focused on operational stability and output precision. Every machine undergoes the Continuous Bending Consistency Test, producing 1,000 units with less than 0.5% dimensional deviation.

Our quality control includes tensile strength testing of post-bent rebar per ISO 6935-2 standards. This ensures no micro-cracking occurs that could compromise structural integrity.

Hydraulic pressure stability testing under peak loads verifies system reliability. Thermal performance evaluation of synchronous motors during extended runs confirms durability in continuous production environments.

The software logic undergoes stress testing to ensure fail-safe operation during emergency stops or power fluctuations. You receive equipment that meets international safety and performance standards.

Frequently Asked Questions

Q: How does the machine handle Review 60 (HRB500) high-strength rebar?

A: Our gear utilizes strengthened tungsten-carbide cutting edges and high-output torque servos particularly planned for high-strength materials. You'll accomplish clean shearing and exact points without engine over-burden or edge degradation.

Q: What causes wire slippage and how do I settle it?

A: Wire slippage regularly comes about from dishonorable pressure in the fixing rollers. Alter the pneumatic weight framework to coordinate your particular wire gage. The touch screen interface gives guided alteration methods for fast resolution.

Q: Can I handle two wires simultaneously?

A: Yes, our Machine underpins twin-strand handling for breadths underneath φ10mm. This successfully pairs your yield for littler distance across applications, maximizing efficiency on high-volume projects.

Q: What upkeep does the CNC framework require?

A: Perform week after week program reinforcements and electrical cabinet clean cleaning to ensure electronic components. Every day grease of footing tracks keeps up the ±1mm accuracy. The upkeep manual incorporates point by point plans and procedures.

Q: Does the machine bolster customized geometric shapes?

A: Completely. The coordinates PLC permits manual arrange input or CAD record imports. You can deliver complex, non-standard bands for specialized structural plans. The framework stores boundless custom shape parameters for speedy recall.

Q: How rapidly can I prepare operators?

A: The instinctive touch screen interface requires negligible preparing. Most administrators gotten to be capable inside 2-3 days. We give comprehensive operation manuals and video instructional exercises with each machine.

Q: What's the commonplace life expectancy of wear components?

A: Cutting edges regularly final 3-6 months depending on fabric hardness and generation volume. Rectifying rollers final 12-18 months. We keep up prepared stock of all wear parts for quick replacement.

Why Choose Shandong Zhongji Luyuan Machinery

Since our founding in 2016, we've focused exclusively on intelligent rebar processing solutions. Our RMB 50 million registered capital supports continuous R&D investment in CNC technology advancement.

You benefit from our extensive experience serving major infrastructure projects. Our equipment operates in demanding environments from nuclear power plants to high-speed railway construction.

We've exported to nearly 100 countries and regions, proving our designs meet diverse international requirements. Our nationwide sales and service network ensures rapid technical support when you need it.

Our customer-centric philosophy means we're committed to your success. We provide comprehensive pre-sales consultation to match equipment to your specific requirements.

Contact Us for Your Rebar Processing Solution

Ready to transform your rebar processing efficiency? Our technical team will help you select the optimal configuration for your production needs. Contact us at sales2@shandongluyuan.com for detailed specifications, pricing, and application guidance. Let's discuss how our Automatic Rebar Hoop Machine can improve your productivity today.