Fully Automatic Bar Hoop Bender for Construction
2.Operation Mode: Automatic CNC servo control
3.Bending Mode: Combined straightening, bending, and cutting
4.Rebar Diameter Range: φ5–16 mm
5.Bending Shape: Rectangle, square, polygon, custom configurations
6.Bending Precision: ±1 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + intelligent touch panel
9.Production Efficiency: 1800–2400 hoops/hour
10.Main Materials: High-strength reinforced steel body
11.Application: Stirrup forming and reinforcement steel processing
Product Description
Fully Automatic Bar Hoop Bender for Construction
Modern infrastructure development demands precision, speed, and reliability in steel reinforcement processing. The Fully Automatic Bar Hoop Bender for Construction from Shandong Zhongji Luyuan Machinery Co., Ltd. represents a breakthrough in automated rebar processing technology. This CNC wire and bar coordinates bowing gear combines rectifying, twisting, and cutting operations into one consistent handle, taking care of rebar breadths from φ5 to φ16 mm with uncommon ±1 mm exactness. With a generation capacity of 1800–2400 loops per hour and as it were requiring one administrator, this machine changes what customarily took 20-30 manual specialists into an productive, robotized arrangement. Our hardware serves major ventures with China Railroad, CRCC, CSCEC, and has been traded to about 100 nations worldwide.
Why Choose Our Fully Automatic Bar Hoop Bender for Construction
You confront mounting weight to total ventures quicker whereas keeping up strict quality benchmarks. Our bar band drinking spree addresses these challenges directly.
The combined machine forms both rebar bars and steel wires. You get two machines in one, disposing of the require for partitioned gear speculations. This flexibility ranges preparing ranges from lean φ6 mm wires to strong φ16 mm bars.
Your generation proficiency increases significantly. The gear accomplishes 6-10 times the yield of manual twisting operations. One administrator oversees the whole handle, altogether diminishing labor costs and physical strain.
Precision characterizes each twist. The CNC servo control framework keeps up ±1° point precision and ±1 mm length resilience. Your support cages fit flawlessly amid gathering, dispensing with exorbitant adjust and venture delays.
Space limitations on urban development locales request compact arrangements. Our primary unit possesses fair 4.4 m × 1.7 m of floor zone whereas conveying industrial-grade execution competent of 24-hour ceaseless operation.
Technical Specifications
| Parameter | Value |
|---|---|
| Wire Processing Range | φ6–φ12 mm |
| Bar Processing Range | φ14–φ16 mm |
| Wire Straightening Method | Curve straightening |
| Bar Loading Method | Automatic |
| Maximum Hoop Diagonal Length | 1500 mm |
| Maximum Wire Feeding Speed | 100 m/min |
| Maximum Bar Feeding Speed | 70 m/min |
| Maximum Bending Speed | 1100 °/s |
| Length Accuracy | ±1 mm |
| Angle Accuracy | ±1° |
| Equipment Power (Main Unit) | 38 KW |
| Equipment Power (Production Line) | 50 KW |
| Operating Personnel | 1 person |
| Production Efficiency | 1 ton/hour |
| Floor Area (Main Unit) | 4.4 m × 1.7 m |
| Floor Area (Production Line) | 20 m × 4.5 m |
| Power Supply | 380V / 50Hz / 3-phase |
Applications Across Construction Sectors
Large-Scale Infrastructure Projects
High-speed rail piers and bridge pylons require massive volumes of high-precision stirrups. Our Fully Automatic Bar Hoop Bender for Construction produces thousands of consistent reinforcement components in harsh outdoor environments. The machine maintains dimensional accuracy across extended production runs, ensuring structural integrity in critical load-bearing elements.
Bridge and burrow development groups depend on our hardware for fortification cage creation. The computerized prepare ensures consistency over complex basic gatherings where manual variety may compromise safety.
Precast Concrete Manufacturing
Industrial plants fabricating pre-assembled components coordinated our drinking spree into computerized generation lines. The gear interfaces consistently with ERP frameworks for just-in-time manufacturing.
You accomplish standardized fortification components for divider boards, pillars, and columns. The steady quality diminishes get together issues and quickens establishment timelines on development sites.
Urban Commercial Genuine Estate
Dense urban situations constrain accessible working space. Our compact impression replaces sprawling manual twisting yards, decreasing the coordinations fetched of transporting pre-bent rebar.
Complex seismic-resistant auxiliary outlines request zero-error get together. The machine's accuracy guarantees each stirrup meets correct details for earthquake-resistant building codes.
Quality Control Standards
Your investment protection depends on rigorous quality assurance. We implement comprehensive inspection protocols aligned with international industry benchmarks.
Geometric Accuracy Testing verifies bending angle tolerances within ±1° and length tolerances at ±1mm. These measurements undergo continuous monitoring during production cycles.
Surface Integrity Checks ensure the straightening process preserves rib structure. We maintain the cross-sectional area of rebar to guarantee tensile strength requirements for structural applications.
Hydraulic and Electrical Stability testing includes continuous load assessment. Our servo-motor systems undergo 24-hour operation cycles to verify thermal stability under industrial demands.
Component Hardness Verification employs non-destructive testing methods. Bending mandrels and cutting blades meet HRC 58-62 hardness standards for extended service life.
Core Technical Advantages
The PLC intelligent control system features an intuitive touch screen interface. You store unlimited parameter configurations with one-key recall for different project requirements.
High-torque servo drives deliver maximum bending speeds of 1100°/s. The advanced motor technology maintains consistent performance across varied rebar grades including HRB400 and HRB500.
High-hardness alloy steel straightening rollers process material continuously without degradation. Our engineering ensures extended component life, reducing maintenance frequency and replacement costs.
The integrated fault-detection system monitors operational parameters in real-time. You receive immediate alerts for any deviations, preventing production defects and equipment damage.
Energy efficiency averages 4-6kW/h during operation. The eco-friendly design reduces your operational costs while supporting sustainable construction practices.
Frequently Asked Questions
Q: How does the machine handle diverse grades of rebar, such as HRB400 or HRB500?
A: The CNC framework incorporates pre-programmed weight and torque alterations. These settings adjust with the abdicate quality of particular grades, guaranteeing exact twists without breaking the material.
Q: What is the normal upkeep cycle for wearing parts?
A: Cutting edges and twisting pins require review each 50,000 cuts. Substitution interims depend on breadth and hardness of handled rebar, ordinarily around 200,000 cycles. Our preventative support plan maximizes component lifespan.
Q: Can the machine create complex 2D shapes past basic squares?
A: The progressed PLC underpins over 500 pre-stored shapes. You can make polygons, custom geometric profiles, and specialized structural plans required for interesting auxiliary applications.
Q: How does the hardware perform in extraordinary temperature conditions?
A: Industrial-grade electrical components and specialized pressure driven oil guarantee steady operation. The framework capacities dependably from -20°C to +50°C, reasonable for different worldwide climates.
Q: Is specialized preparing required for operators?
A: The user-friendly touchscreen interface rearranges operation. We give a 2-day proficient preparing session covering parameter optimization and schedule preventative upkeep to maximize machine execution and lifespan.
Q: What shapes can be created with this bender?
A: You can make rectangles, squares, polygons, and custom arrangements. The brilliantly control framework stores different shape profiles for speedy generation changeovers.
Contact Us for Solutions
Ready to transform your rebar processing efficiency? Our team at Shandong Zhongji Luyuan Machinery provides comprehensive consultation and support. Contact us at sales2@shandongluyuan.com for detailed specifications and customized Fully Automatic Bar Hoop Bender for Construction solutions.
