Metal Hoop Manufacturing Machine
2.Operation Mode: CNC fully automatic / servo drive
3.Bending Mode: Integrated straightening, bending, cutting functions
4.Rebar Diameter Range: φ5–16 mm
5.Bending Shape: Polygon, square, rectangle, special shapes
6.Bending Precision: ±1 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC operating system with touch panel
9.Production Efficiency: 1800–2400 hoops/hour
10.Main Materials: Reinforced heavy-duty steel frame
11.Application: Reinforcement stirrup and hoop manufacturing
Product Description
High-Precision Metal Hoop Manufacturing Machine for Industrial Applications
When precision and efficiency define your production line, choosing the right equipment becomes mission-critical. Shandong Zhongji Luyuan Machinery Co., Ltd., founded in 2016 with a registered capital of RMB 50 million, delivers enterprise-grade Metal Hoop Manufacturing Machine solutions that integrate CNC automation with servo-driven precision. Our advanced system processes rebar diameters from φ5–16 mm with exceptional bending accuracy of ±1 mm and impressive production efficiency of 1800–2400 hoops per hour.
Engineered for high-volume mechanical situations, this Machine combines rectifying, twisting, and cutting into one consistent operation. Your office picks up prompt focal points: diminished labor costs, reliable yield quality, and 24-hour persistent generation capability that conventional manual strategies essentially cannot match.
Technical Specifications
Understanding your equipment's capabilities helps you make informed decisions. Here's what our system delivers:
| Parameter | Specification |
|---|---|
| Single-wire Processing Range | φ6 mm – φ12 mm |
| Double-wire Processing Range | φ6 mm – φ10 mm |
| Straightening Method | Curve straightening |
| Maximum Diagonal Length | 1500 mm |
| Maximum Feeding Speed | 100 m/min |
| Maximum Bending Speed | 1100 °/s |
| Length Accuracy | ±1 mm |
| Angle Accuracy | ±1° |
| Power Requirement | 34 KW (380V / 50Hz / 3-phase) |
| Production Efficiency | 1 ton/hour (1800–2400 hoops/hour) |
| Operating Personnel | 1 person |
| Machine Footprint | 3.3 m × 1.3 m |
| Control System | CNC with touch panel interface |
The compact footprint means you maximize your floor space while maintaining industrial-grade output.
Why Your Production Needs This Solution
Dual-Mode Flexibility You Can't Ignore
This isn't just another bending machine. You get genuine versatility with combined bar-and-wire processing capabilities. Switch between thick rebar and thin wire with simple one-key operation through the PLC intelligent control system.
Your production schedule becomes more flexible. No more equipment changeovers or production delays.
Labor Efficiency That Transforms Your Bottom Line
Operating with just one person, this system eliminates the traditional labor-intensive stirrup production process. Manual bending typically requires multiple workers and still can't match the 6–10 times efficiency improvement you'll achieve.
Lower labor costs directly improve your competitive positioning. Your workforce can focus on higher-value tasks while the machine handles repetitive precision work.
Precision That Meets Modern Construction Standards
With ±0.5° angle error and stable dimensional accuracy, every hoop meets strict quality requirements. The reinforced heavy-duty steel frame ensures consistent performance even during continuous operation.
Your clients receive uniform products. Rework and material waste drop significantly.
Comprehensive Automation Integration
The fully automatic integration handles feeding, straightening, bending, and cutting in one continuous flow. Touch screen interface with one-key parameter storage means your operators spend less time on setup and more time on production.
Programming different stirrup shapes becomes intuitive. Store frequently used patterns and recall them instantly.
Real-World Applications Across Major Industries
Your Metal Hoop Manufacturing Machine serves critical infrastructure projects where precision and reliability are non-negotiable:
Railway and Highway Construction: Produces reinforcement stirrups for concrete structures that must withstand decades of heavy loads and environmental stress.
Bridge and Tunnel Engineering: Manufactures special-shaped hoops for complex structural requirements where standard manual bending fails to deliver consistent results.
Urban Rail Transit Systems: Supplies high-volume stirrup production for underground stations and viaduct construction with tight tolerances.
Nuclear and Hydropower Projects: Delivers the precision and documentation required for safety-critical infrastructure applications.
Our partnerships with China Railway Group, CRCC, CSCEC, CCCC, and CNECC demonstrate the industrial trust our equipment has earned. These organizations demand reliability at scale—exactly what this Machine provides.
Quality Control Standards You Can Verify
Quality isn't claimed—it's measured. Our manufacturing process follows strict protocols:
The PLC logic response maintains synchronization between feeding rollers, preventing material slippage that causes dimensional errors. Each machine undergoes a continuous 72-hour dry-run before shipment.
We conduct 500-unit production tests to verify the reliability of automated cutting and ejector mechanisms. The tungsten steel forming components are hardened to HRC 58-62 for longevity under industrial conditions.
Your investment receives full documentation. CE certification and ISO 9001:2015 compliance provide the quality assurance your procurement process requires.
Frequently Asked Questions
Q: Can this machine handle diverse wire breadths without broad reconfiguration?
A: Yes, the movable V-groove rollers and programmable PLC settings oblige different gages inside the indicated extend. Exchanging between single-wire (φ6–12 mm) and double-wire (φ6–10 mm) modes takes minutes, not hours.
Q: What support plan ought to we expect?
A: Every day grease of direct rails takes around 5 minutes. Week after week assessment of the cutting edge guarantees clean cuts. Full calibration checks are suggested each 2,000 working hours—minimal downtime for mechanical gear of this capability.
Q: Does the framework work with distinctive steel grades?
A: Completely. The machine forms different steel sorts counting high-tensile carbon steel and stainless steel combinations. The fortified outline and effective servo drives handle fabric varieties without execution degradation.
Q: How does the machine avoid generation blunders when fabric runs out?
A: Coordinates sensors consequently delay operation and alarm the administrator when wire depletes. This avoids "apparition cycles" that seem harm tooling and kills squandered generation time on deficient hoops.
Q: What happens if control changes amid operation?
A: The PLC control framework incorporates surge security and memory reinforcement. In case of control interference, the framework securely stops and holds all parameter settings, permitting quick restart without recalibration.
Backed by Global Experience and Local Service
Since 2016, we've exported our equipment to nearly 100 countries and regions. This international footprint demonstrates proven reliability across diverse operating conditions and regulatory environments.
Our nationwide sales and service network ensures you're never without support. Professional after-sales teams provide technical assistance and rapid-response maintenance to minimize any operational disruptions.
When you choose this Machine, you're partnering with a manufacturer committed to your long-term success. Our focus on intelligent manufacturing technologies means your equipment benefits from ongoing innovation and upgrade paths.
Ready to Transform Your Production Capability?
Your competition isn't waiting. Every day with inefficient manual processes or outdated equipment costs you in labor, material waste, and missed opportunities. Contact our team at sales2@shandongluyuan.com to discuss your Metal Hoop Manufacturing Machine requirements and receive a customized solution proposal.
