Wire & Bar Integrated Hoop Bending Machine LYWG-16DT
2.Operation Mode: CNC automatic / servo control
3.Bending Mode: Integrated straightening, bending, cutting
4.Rebar Diameter Range: φ5–16 mm
5.Bending Shape: Square, rectangle, polygon, custom shape
6.Bending Precision: ±1 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + touch screen interface
9.Production Efficiency: 1800–2400 hoops/hour
10.Main Materials: High-strength steel frame
11.Application: Stirrup, hoop, structural steel fabrication
Product Description
Wire & Bar Integrated Hoop Bending Machine LYWG-16DT
The Wire & Bar Integrated Hoop Bending Machine LYWG-16DT represents a breakthrough in automated rebar fabrication technology. Developed by Shandong Zhongji Luyuan Machinery Co., Ltd., this enterprise-grade system combines straightening, bending, and cutting operations into one powerful platform. With a processing range of φ5–16 mm for single wire and dual-wire capability up to φ12 mm, the LYWG-16DT delivers exceptional versatility across construction projects.
Your operation benefits from generation productivity coming to 1800–2400 circles per hour, whereas keeping up ±1 mm length exactness and ±1° point exactness. The machine handles both coiled wire pole and straight rebar stock, dispensing with the require for partitioned gear ventures. With a compact impression of 4.4 m × 1.7 m for the fundamental unit and requiring fair one administrator, you'll maximize floor space utilization whereas lessening labor costs significantly.
Trusted by China Railroad Bunch, CRCC, CSCEC, and conveyed over about 100 nations, this coordinates arrangement changes crude fabric into wrapped up stirrups, loops, and basic components at speeds surpassing conventional manual strategies by over 20 times.
Why Choose the LYWG-16DT for Your Fabrication Needs
Dual-Mode Processing Excellence
The coordinates engineering of this framework implies you can switch between wire and bar modes with one-key operation. Prepare lean φ6–12 mm coiled wire for high-volume stirrup generation, at that point consistently move to φ14–16 mm straight bars for heavy-duty basic applications.
Your fabric adaptability increments drastically. The bend rectifying strategy jam the mechanical properties of HRB400 and HRB500 review rebar, keeping up auxiliary astuteness required by ASTM A615 and Eurocode 2 standards.
Precision-Driven Performance
The CNC touch screen interface stores over 500 unique geometric shapes. You can program complex 2D and 3D configurations—squares, rectangles, polygons, and custom designs—with confidence that each piece meets specification.
High-strength alloy steel straightening rollers minimize rib damage during processing. The hydraulic shear unit delivers clean cuts without burrs, eliminating secondary finishing work. Your quality control team will appreciate the consistent dimensional repeatability across production runs.
Operational Efficiency That Transforms Productivity
Maximum wire feeding speed reaches 100 m/min, while bar feeding operates at 70 m/min. The bending speed of 1100°/s means rapid cycle times without compromising accuracy.
A single operator manages the entire production line, reducing workforce requirements while increasing output. You'll achieve up to 1 ton per hour production capacity, meeting tight project deadlines with ease.
Space and Investment Optimization
Traditional fabrication shops require separate machines for different diameter ranges. The Wire & Bar Integrated Hoop Bending Machine LYWG-16DT consolidates these functions into one system, reducing capital expenditure and maintenance complexity.
The compact design fits within a 20 m × 4.5 m production line footprint. Your facility gains processing capability without extensive floor space modifications or building expansions.
Technical Specifications
| Parameter | Specification |
|---|---|
| Wire Processing Range | φ6–φ12 mm |
| Bar Processing Range | φ14–φ16 mm |
| Wire Straightening Method | Curve straightening |
| Bar Loading Method | Automatic |
| Maximum Hoop Diagonal Length | 1500 mm |
| Maximum Wire Feeding Speed | 100 m/min |
| Maximum Bar Feeding Speed | 70 m/min |
| Maximum Bending Speed | 1100°/s |
| Length Accuracy | ±1 mm |
| Angle Accuracy | ±1° |
| Equipment Power (Main Unit) | 38 KW |
| Equipment Power (Production Line) | 50 KW |
| Power Supply | 380V / 50Hz / 3-phase |
| Operating Personnel | 1 person |
| Production Efficiency | 1 ton/hour |
| Floor Area (Main Unit) | 4.4 m × 1.7 m |
| Floor Area (Production Line) | 20 m × 4.5 m |
| Control System | CNC + touch screen interface |
Industry Applications
Prefabricated Concrete Manufacturing
PC factories demand 24/7 operational stability for standardized stirrup production. The LYWG-16DT handles high-volume modular building component fabrication with consistent dimensional output, supporting just-in-time delivery schedules for assembly line integration.
Infrastructure and Transportation Projects
High-speed rail and bridge construction requires large-diameter HRB500 rebar processing for complex cage reinforcements. Your team maintains geometric tolerance within 1-2 mm, ensuring seismic resistance compliance and structural safety standards.
Urban Underground Development
Subway and tunnel lining projects benefit from the machine's compact design in confined site workshops. You can process both coiled and straight stock, reducing logistics overhead and enabling flexible material sourcing in complex urban environments.
Frequently Asked Questions
Q: Can the LYWG-16DT handle stainless steel wire in expansion to carbon steel?
A: Yes, the framework handles stainless steel given malleable quality remains underneath 750 MPa. For ideal surface wrap up and to anticipate defilement, specialized rollers may be fundamental depending on your fabric grade.
Q: What is the greatest twisting point capability?
A: The machine underpins ±180° bowing in both bearings. You can make complex 'S' bends and completely closed loops in a single generation cycle, disposing of the require for auxiliary bowing operations.
Q: How does dual-wire mode influence generation speed?
A: For breadths beneath 12 mm, dual-wire preparing pairs yield volume without expanding cycle time. Your office can accomplish 1800-2100 stirrups per hour, essentially expanding throughput amid top request periods.
Q: What support does the CNC control framework require?
A: Week by week reinforcements of your shape libraries secure custom programming. Month to month assessment of PLC cooling fans and tidy channels avoids electronic overheating. These basic methods guarantee nonstop operation and information integrity.
Q: Does establishment require uncommon establishment preparation?
A: Whereas the framework incorporates vibration-dampening highlights, we suggest a strengthened concrete cushion of at slightest 200 mm thickness. This establishment keeps up long-term arrangement between payout stands and the fundamental preparing unit.
Q: Can the machine switch between wire and bar modes amid a single shift?
A: Completely. The one-key mode exchanging work permits your operator to move between fabric sorts in minutes. This adaptability optimizes generation planning and fabric utilization all through your workday.
Contact Us
Ready to transform your reinforcement processing efficiency? Our technical team is standing by to discuss how the Wire & Bar Integrated Hoop Bending Machine LYWG-16DT fits your specific project requirements. Reach out today at sales2@shandongluyuan.com for detailed specifications and consultation.
