Multi-Function Wire and Bar Bending Machine
2.Operation Mode: CNC automatic system with servo drive
3.Bending Mode: Automatic feeding, straightening, bending, cutting
4.Rebar Diameter Range: φ5–16 mm
5.Bending Shape: Square, rectangle, polygon, special customized shapes
6.Bending Precision: ±1 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC touch screen control unit
9.Production Efficiency: 1800–2500 hoops/hour
10.Main Materials: Durable welded steel structure
11.Application: Hoop bending and structural reinforcement production
Product Description
Multi-Function Wire and Bar Bending Machine - High-Performance CNC Rebar Processing Solution
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with RMB 50 million registered capital, delivers enterprise-grade solutions through its advanced Multi-Function Wire and Bar Bending Machine. This intelligent system processes wire diameters from φ6–φ12 mm and bars from φ14–φ16 mm with exceptional ±1 mm length accuracy and ±1° angle precision.
Designed for high-volume mechanical applications, the machine accomplishes 1800–2500 loops per hour with exceptional generation capacity of 1 ton/hour. Its dual-function capability kills the require for isolated hardware, advertising preparing ranges crossing lean wires to thick bars. The CNC touch screen control framework streamlines operations whereas the completely programmed integration of nourishing, rectifying, twisting, and cutting decreases manual mediation significantly.
With items traded to about 100 nations and trusted by China Railroad, CRCC, and CSCEC, this gear speaks to demonstrated unwavering quality for foundation ventures worldwide.
Why Choose This Advanced Bending Solution
Your generation requests accuracy gear that conveys reliable comes about whereas minimizing operational costs. This computerized twisting framework combines flexibility with industrial-grade strength, making it perfect for development, foundation, and rebar preparing centers.
The combined preparing capability implies you contribute in one machine instep of two partitioned units. Whether you're dealing with sensitive wire loops or heavy-duty fortification bars, the hardware adjusts consistently through one-key mode switching.
Labor proficiency moves forward significantly when a single administrator oversees the whole generation line. Your group centers on quality oversight or maybe than manual twisting errands, decreasing working environment weariness and minimizing human error.
Technical Specifications
| Parameter | Value |
|---|---|
| Wire Processing Range | φ6–φ12 mm |
| Bar Processing Range | φ14–φ16 mm |
| Wire Straightening Method | Curve straightening |
| Bar Loading Method | Automatic |
| Maximum Hoop Diagonal Length | 1500 mm |
| Maximum Wire Feeding Speed | 100 m/min |
| Maximum Bar Feeding Speed | 70 m/min |
| Maximum Bending Speed | 1100 °/s |
| Length Accuracy | ±1 mm |
| Angle Accuracy | ±1° |
| Equipment Power (Main Unit) | 38 KW |
| Equipment Power (Production Line) | 50 KW |
| Operating Personnel | 1 person |
| Production Efficiency | 1 ton/hour |
| Floor Area (Main Unit) | 4.4 m × 1.7 m |
| Floor Area (Production Line) | 20 m × 4.5 m |
| Power Supply | 380V / 50Hz / 3-phase |
Core Advantages That Drive ROI
Exceptional Versatility
Process both bars and wires without equipment changeover. This dual functionality delivers 6–10 times the efficiency of manual operations while maintaining dimensional consistency across production runs.
Precision Engineering
±0.5° angle error ensures your stirrups and structural ties meet stringent engineering specifications. The servo drive system maintains accuracy even during continuous 24-hour operation cycles.
Space-Efficient Design
The compact 4.4 m × 1.7 m footprint fits seamlessly into existing production facilities. You maximize floor space while gaining comprehensive bending capabilities.
Intelligent Control System
The PLC touch screen interface stores bending parameters with one-key recall. Your operators switch between projects rapidly, reducing setup time and increasing throughput.
Industrial Durability
Constructed with heavy-duty welded steel, the machine withstands demanding production environments. Low failure rates mean minimal downtime and consistent output.
Material Optimization
Automated feeding eliminates waste through precise cut-to-length operations. The trailing wire utilization feature further reduces scrap material costs.
Applications Across Critical Industries
Construction and Infrastructure Projects
High-rise foundations, bridge piers, and tunnel reinforcement require thousands of precision stirrups. This Multi-Function Wire and Bar Bending Machine delivers consistent quality for rebar cages and structural ties used in demanding applications.
Transportation Networks
Highway overpasses, railway bridges, and urban rail systems depend on reliable reinforcement components. The machine processes various hoop geometries needed for these complex structures.
Industrial Facilities
Manufacturing plants, warehouses, and logistics centers utilize wire shelving and structural supports. Your production adapts quickly to different specifications through programmable bending sequences.
Precast Concrete Operations
Rebar processing centers supplying precast elements benefit from high-volume stirrup production. The system handles square, rectangular, and polygonal shapes with equal precision.
FAQ
Q: Can the machine handle special-shaped stirrups beyond standard rectangles?
A: Yes, the CNC system processes polygonal hoops, mesh bars, and custom hook configurations. You simply input the coordinates through the touch screen interface.
Q: How does the equipment maintain precision when switching between wire and bar modes?
A: The programmable servo system automatically adjusts feeding rollers and bending centers based on diameter. This ensures consistent accuracy across the entire φ6–φ16 mm range.
Q: What maintenance schedule should we follow for optimal performance?
A: Daily lubrication of bending pins and weekly inspection of straightening rollers maintains peak operation. The robust construction typically requires minimal intervention during normal production cycles.
Q: Does the control system support importing external design files?
A: The PLC controller stores multiple bending programs internally. For complex designs, parameters are manually input once and recalled instantly for repeat orders.
Q: How does the machine compensate for spring-back in different steel grades?
A: Operators adjust over-bend parameters through the control panel based on material testing. Once calibrated, the system applies consistent compensation for that steel specification.
Q: Is single-operator management truly feasible for full production runs?
A: Absolutely. The automated feeding, straightening, bending, and cutting sequence requires only monitoring and material replenishment. One person effectively manages the entire line.
Contact Us
Ready to transform your rebar processing efficiency? Our technical team provides customized solutions tailored to your Multi-Function Wire and Bar Bending Machine requirements. Reach out today at sales2@shandongluyuan.com for detailed specifications and application support.
