Pile cage welding machine LYGH-800
2.Operation Mode: Fully automatic / PLC control
3.Welding Method: Automatic welding system
4.Rebar Diameter Range: Main bar φ12–32 mm, spiral bar φ5–10 mm
5.Cage Diameter Range: 200–800 mm
6.Cage Length Range: 1–12 m (customizable)
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: PLC + touch screen interface
9.Production Efficiency: 1–3 cages/hour
10.Main Materials: High-strength steel frame
11.Application: Small pile foundation, pipe gallery, construction engineering
Product Description
Pile Cage Welding Machine LYGH-800 – High-Efficiency Reinforcement Processing Equipment
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, delivers the Pile cage welding machine LYGH-800 as a fully automated CNC solution for modern pile foundation construction. This machine efficiently processes rebar cages with diameters ranging from 350mm to 800mm and lengths up to 12 meters.
With a strong generation capacity of 8 segments per 10-hour move and requiring as it were 2 administrators, the machine significantly decreases labor costs whereas keeping up extraordinary welding consistency. The hardware coordinating side-mounted double-gun programmed welding innovation with 60 KW add up to control, accomplishing a compact impression of fair 28m × 5m—ideal for restricted development locales requiring tall output.
Technical Specifications
| Parameter | Value |
|---|---|
| Cage Diameter Range | φ350mm – φ800mm |
| Cage Length | 12 m (Customizable for longer) |
| Main Bar Diameter | φ16mm – φ40mm (Customizable) |
| Spiral Bar Diameter | φ6mm – φ12mm (Customizable) |
| Spiral Bar Spacing | ≤300 mm |
| Hydraulic Pressure | ≤16 MPa |
| Air Supply Pressure | ≤0.8 MPa |
| Welding Type | Side-mounted double gun automatic |
| Equipment Power | 60 KW (Welding: 30 KW) |
| Operating Personnel | 2 persons |
| Production Efficiency | 8 sections / 10 hours (12m each) |
| Footprint | 28 m × 5 m |
| Power Supply | 380V / 50Hz / 3-phase |
| Control System | PLC + touch screen interface |
Core Advantages That Drive Project Success
Compact Design, Maximum Flexibility
You get a space-efficient solution that fits tight construction sites without sacrificing production capacity. The intelligent layout optimizes workflow for urban subway projects and highway bridge foundations.
Fully Automatic Operation
The PLC control system eliminates manual welding inconsistencies. Your team inputs specifications via the intuitive touch screen, and the machine handles the entire cage fabrication process automatically.
Labor Cost Reduction
Traditional manual welding requires 6-8 workers per shift. The Pile cage welding machine LYGH-800 cuts that requirement to just 2 operators, reducing labor expenses by up to 70% while improving safety.
Rapid Training & Deployment
Your operators can master the system within 3-5 days. The user-friendly interface requires no specialized engineering background, accelerating your project startup timeline.
Superior Weld Quality
Dual-gun automatic welding ensures uniform penetration across every joint. This consistency meets the strict quality standards demanded by high-speed railway and nuclear power projects.
Built for Durability
The high-strength steel frame construction withstands continuous operation in demanding environments. Low failure rates minimize downtime and maintenance costs throughout the equipment's lifecycle.
Fast ROI Achievement
With high production efficiency and minimal operational costs, you typically recover your investment within 12-18 months on medium to large-scale projects.
Why Choose the LYGH-800 for Your Projects
Proven Performance Across Major Applications
You advantage from innovation trusted by driving development ventures counting China Railroad Bunch, CRCC, and CSCEC for basic foundation projects.
High-Speed Railroad Development: The machine produces cages with millimeter-level accuracy in winding pitch, fundamental for seismic-resistant bridge establishments where auxiliary resistance cannot be compromised.
Urban Profound Establishment Frameworks: For metro stations and underground utility passages, the gear quickly creates 600-800mm distance across cages required for stomach dividers in space-constrained urban sites.
Bridge and Burrow Designing: Your heavy-duty heaping ventures get reliable fortification cages that meet load-bearing determinations for long-span bridges and deep-earth tunneling operations.
Marine and Coastal Ventures: The framework suits epoxy-coated rebar utilizing specialized grippers that avoid coating harm whereas keeping up profound weld entrance for corrosion-resistant seaward structures.
Quality Control That Protects Your Investment
Every unit experiences comprehensive testing conventions some time recently delivery:
Dimensional Exactness Confirmation: Distance across and pitch deviations remain inside ±2mm of modified details, guaranteeing compliance with plan requirements.
Weld Joint Judgment Testing: Ultrasonic and shear quality assessments affirm a 99.8% pass rate on load-bearing associations, assembly JB/T 5000 benchmarks for overwhelming machinery.
72-Hour PLC Stretch Testing: Persistent operation trials avoid control framework disappointments amid high-speed generation cycles.
Hydraulic Framework Approval: Weight testing affirms auxiliary astuteness beneath greatest evaluated loads without deflection.
Global Support Network
As an established manufacturer exporting to nearly 100 countries, we provide comprehensive after-sales support. Our nationwide service network in China and international technical assistance ensure rapid response to your operational needs.
Frequently Asked Questions
Q1: What is the genuine every day generation capacity in genuine extend conditions?
A: You can anticipate around 400-600 meters of wrapped up cage per 8-hour move. Genuine yield changes based on cage distance across, winding pitch thickness, and rebar review specifications.
Q2: Can this machine handle diverse steel grades for specialized projects?
A: Yes, the machine completely bolsters HRB400, HRB500, and other high-strength support steel grades commonly required in overwhelming foundation applications.
Q3: How regularly do consumable parts require replacement?
A: The high-chromium copper welding cathodes require dressing around each 500 cages and total substitution after 1,500-2,000 cages, depending on welding current escalated and rebar diameter.
Q4: Is inaccessible diagnostics bolster accessible for abroad installations?
A: The machine comes with an discretionary IoT network module. This empowers our designing group to give cloud-based investigating, program upgrades, and sensor diagnostics notwithstanding of your extend location.
Q5: What administrator aptitude level is required?
A: The natural CNC interface permits specialists with essential specialized preparing to gotten to be capable inside 3-5 days. Your group will learn setup strategies, program input, and schedule upkeep quickly.
Q6: Does the gear require extraordinary establishment installation?
A: You require a level concrete establishment competent of supporting the gear weight. Nitty gritty establishment determinations are given with your buy to guarantee appropriate setup.
Q7: What guarantee and specialized back do you provide?
A: Standard guarantee covers 12 months from commissioning. Amplified benefit bundles and save parts bolster are accessible through our worldwide benefit network.
Get Your Project Started Today
Ready to transform your pile cage production efficiency? Our technical team at Shandong Zhongji Luyuan Machinery Co., Ltd. is prepared to discuss your specific Pile cage welding machine LYGH-800 requirements and provide customized solutions.
Contact us at sales2@shandongluyuan.com to request detailed specifications, pricing information, or schedule an equipment demonstration.
