CNC Horizontal Bending Center LYWQ-50

CNC Horizontal Bending Center LYWQ-50 - Professional Rebar Bending Solution

When large-scale infrastructure projects demand precise and efficient rebar processing, the CNC Horizontal Bending Center LYWQ-50 delivers exceptional performance. Manufactured by Shandong Zhongji Luyuan Machinery Co., Ltd., this enterprise-grade gear forms rebar distances across extending from φ12–50 mm with momentous precision. The level double-sided bowing framework accomplishes point exactness inside ±0.5° over a 0–180° extend, whereas taking care of workpiece lengths from 0.5 to 12 meters. With generation capacity coming to 80–120 pieces per hour and genuine control utilization of fair 12kW/h in spite of 27.7kW add up to control, this machine changes your heavy-duty bowing operations. The servo-controlled framework combines cleverly PLC innovation with a user-friendly touch screen interface, empowering single-operator administration that significantly diminishes labor escalated in rebar handling plants.

Technical Specifications

Multi-Bar Bending Capacity

Why Choose This Horizontal Bending System

Your rebar processing plant faces constant pressure to deliver precision components faster. This horizontal bending center addresses those challenges directly.

The double-head synchronous bending technology completes complex shapes in one-step forming. You eliminate secondary operations and reduce handling time significantly. Traditional vertical benders require multiple repositioning cycles; this system processes both ends simultaneously.

Wide material compatibility sets this equipment apart. Whether you're working with φ6mm tie wire or φ50mm structural rebar, the machine adapts seamlessly. High-strength steel grades pose no challenge to the heavy-duty frame construction.

Precision remains consistent throughout extended production runs. The ±0.5° angle accuracy ensures dimensional consistency across thousands of pieces. Your quality control team will appreciate the repeatable results that meet strict engineering specifications.

Intelligent control simplifies operation dramatically. The PLC system stores your frequently used bending patterns. Touch screen operation lets operators recall parameters instantly, eliminating manual calculation errors and setup delays.

Key Performance Advantages

Labor Efficiency Revolution

One operator manages complete bending operations. You reduce workforce requirements while increasing output. The ergonomic design minimizes physical strain during shift-long production schedules.

Built for Continuous Production

Heavy-duty construction withstands demanding environments. The torsion-resistant body maintains alignment even under maximum load conditions. Your maintenance team benefits from accessible components and straightforward service procedures.

Energy-Smart Operation

Actual 12kW/h consumption keeps operating costs manageable. The servo control system applies power precisely when needed, avoiding wasteful idling typical of older hydraulic systems.

Rapid Processing Speed

Bending angular speed reaches 72°/s at peak performance. Moving speed up to 1m/s positions material quickly between bends. These speeds translate directly to your bottom-line productivity metrics.

Application Environments

Major infrastructure projects across multiple sectors rely on this bending technology. High-speed railway construction requires thousands of precisely bent stirrups and spacers. Highway bridge projects demand custom-formed structural elements that meet rigorous load specifications.

Urban rail transit systems use complex rebar cages where dimensional accuracy prevents installation delays. Underground utility corridor projects benefit from the machine's ability to process long-length bars up to 10 meters. Nuclear and hydropower facilities require the highest quality standards—this equipment delivers certified precision for critical applications.

Rebar processing and distribution centers serving multiple construction sites maximize efficiency with the programmable operation modes. You can store different project specifications and switch between them seamlessly as order requirements change.

Operational Intelligence

The CNC control system represents the technological core of this horizontal bending solution. Unlike manual machines that depend on operator skill, the computerized controls ensure consistency regardless of workforce experience levels.

Parameter storage capability means your proven bending programs remain accessible. When repeat orders arrive months later, you recall exact settings instantly. This feature eliminates trial-and-error waste and speeds up job changeovers.

The touch screen interface displays real-time operational status. You monitor bending progress, material position, and system diagnostics from the control station. Intuitive menus reduce training time for new operators significantly.

Built to Last

Construction quality determines long-term value in industrial equipment. The CNC Horizontal Bending Center LYWQ-50 features a heavy-duty high-strength steel frame engineered for decades of service. Critical components undergo precision machining to maintain tight tolerances under continuous operation.

Torsion resistance prevents the frame distortion that causes accuracy degradation over time. Your investment maintains performance standards year after year. The stable operation characteristic reduces vibration-related wear on mechanical components.

Low failure rates keep your production schedule on track. Accessible maintenance points allow your technicians to perform routine service quickly. Replacement parts availability through our established distribution network minimizes potential downtime.

FAQ

Q: What rebar diameters can this machine process simultaneously?

A: The system handles multiple bars in one cycle depending on diameter. You can bend six φ12mm bars together or process single bars up to φ50mm. This flexibility optimizes production for both high-volume small diameter work and heavy structural elements.

Q: How does the horizontal design benefit my operations?

A: Horizontal positioning keeps long workpieces properly supported throughout the bending cycle. You avoid the gravitational sagging issues common with vertical machines when processing bars beyond 4 meters. The result is superior angle consistency on extended-length components.

Q: Can operators without CNC experience run this equipment?

A: Yes. The touch screen interface uses straightforward menus and visual prompts. Basic training covers essential operations in one shift. Advanced programming features remain accessible as your team's skills develop, but simple jobs start immediately.

Q: What maintenance schedule does this machine require?

A: Routine inspection every 500 operating hours covers lubrication points and hydraulic fluid levels. The servo system requires minimal maintenance compared to older mechanical designs. Most operations can be performed by your in-house maintenance staff using standard tools.

Q: Does the control system integrate with production management software?

A: The PLC architecture supports data communication for production tracking. You can monitor output quantities, cycle times, and operational status. This connectivity helps optimize scheduling and maintain quality documentation for project requirements.

Q: What happens if I need to bend angles beyond 180°?

A: The machine reaches 180° upward and 120° downward bending capacity, covering virtually all standard rebar configurations. For specialty shapes requiring tighter radii, our technical team can advise on die modifications or alternative processing sequences.

Contact Us for Your Bending Solution

Ready to transform your rebar processing capabilities? Our technical team at Shandong Zhongji Luyuan Machinery Co., Ltd. helps you evaluate how this horizontal bending center fits your specific CNC Horizontal Bending Center LYWQ-50 requirements. Contact us at sales2@shandongluyuan.com for detailed specifications and project consultation.