hydraulic rebar bending machine
Operation Mode: Fully automatic servo operation
Bending Mode: Vertical double bending system
Rebar Diameter Range: φ10–32 mm
Bending Angle Range: 0–180° adjustable
Bending Length Range: 0.5–12 m
Power Supply: 380V / 50Hz / 3-phase power
Control System: Intelligent CNC touch control
Production Efficiency: 100–150 units/hour
Main Materials: Strong steel structural frame
Application: Reinforcement processing for beams, columns, and shear walls
Product Description
Hydraulic Rebar Bending Machine – Precision CNC Solution for Modern Construction
Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with a registered capital of RMB 50 million, presents its enterprise-grade hydraulic rebar bending machine designed for high-volume rebar processing. This CNC Vertical Reinforcement Bending Center features a fully automatic servo operation system capable of processing rebar diameters from φ10–32 mm with bidirectional bending and φ36–50 mm for single bending operations. With a production efficiency of 100–150 units per hour and bending angle accuracy within ±0.5°, this equipment serves major infrastructure projects across nearly 100 countries. The vertical double bending system operates at angular speeds of 48°–72°/s while maintaining length precision below 1mm deviation, making it ideal for beams, columns, and shear walls in railway, bridge, tunnel, and nuclear power construction.
Why Choose a Hydraulic Rebar Bending Machine for Your Project?
Construction ventures request accuracy and proficiency. Conventional manual bowing strategies lead to administrator weakness and conflicting comes about. You require hardware that conveys basic precision whereas diminishing labor costs.
Our machine kills these challenges totally. The servo-driven framework applies controlled weight without compromising the steel's pliable quality. Cold-bending innovation jam the metallurgical properties of Review 60 and higher-grade rebars.
You'll appreciate the double-head synchronous bowing highlight. It forms different bars at the same time, supplanting 5–8 manual laborers with a single administrator. This isn't fair almost speed—it's around accomplishing building diagram compliance each single time.
The vertical plan spares profitable workspace on congested work destinations. Whether you're creating stirrups for high-speed rail or complex fortifications for hydropower ventures, this machine adjusts right away to your specifications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Bending Angular Speed | 48°–72°/s |
| Moving Speed | 0.5–1 m/s |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7 kW |
| Actual Power Consumption | 12 kW/h |
| Max Bending Angle | Up: 0–180° / Down: 0–(-120°) |
| Minimum Edge Length | 80 mm |
| Minimum Bar Length | 1,250 mm |
| Bi-directional Bending Range | φ10–32 mm |
| Single Bending Range | φ36–50 mm |
| Edge Dimension Range | Mini: φ12 mm / 1,100 mm / Max: 10,000 mm |
| Bending Capacity (Number of Bars) | φ10–12 mm: 6 bars φ14–16 mm: 5 bars φ18 mm: 4 bars φ20–22 mm: 3 bars φ25 mm: 2 bars φ28–50 mm: 1 bar |
| Control System | Intelligent PLC + Touch Screen |
| Production Efficiency | 100–150 units/hour |
| Main Frame Material | Heavy-duty steel structure |
Key Advantages That Transform Your Rebar Processing
Unmatched Precision and Consistency
Your projects require geometric perfection. This hydraulic rebar bending machine delivers bending angle accuracy within ±0.5° and length tolerance under 1 mm. The digital encoder system ensures every piece matches your specifications exactly.
High-strength alloy bending heads withstand continuous operation without deformation. Heat-treated components prevent cracking even when processing Grade 80 steel at maximum capacity.
Labor Efficiency and Cost Reduction
One administrator oversees the whole handle through the instinctive PLC touch screen. Parameter capacity permits moment exchanging between diverse rebar details. Modern group individuals ace the controls inside one hour.
You'll diminish fabric squander by over 10% through exact cutting and twisting calculations. The robotized framework dispenses with human blunder that causes expensive adjust and venture delays.
Heavy-Duty Performance for Continuous Operation
The servo drive framework handles 24-hour generation cycles without execution corruption. Pressure driven weight surpassing 10,000 PSI (700 bar) guarantees reliable drive application over all bar diameters.
Rapid cycle times total 90-degree twists in 2.5–5 seconds. The torsion-resistant outline keeps up auxiliary judgment amid high-volume creation runs.
Versatile Application Range
Process everything from φ6 mm mesh reinforcements to φ50 mm structural columns. The equipment handles deformed bars, round bars, right angles, hooks, stirrups, and complex custom shapes.
Whether you're working on highway overpasses, underground utility corridors, or wind turbine foundations, this machine adapts to your specific requirements.
Safety and Reliability Standards
Comprehensive protection systems prevent operational hazards. Insulation resistance testing ensures safe performance in damp construction environments. The hydraulic seal integrity passes 500+ pressure retention cycles without leakage.
Oil purity analysis confirms the hydraulic fluid remains free of metallic particulates. This prevents premature valve failure and extends equipment lifespan significantly.
Real-World Applications Across Major Industries
Our hydraulic rebar bending machine serves China Railway Group, China Railway Construction Corporation, China State Construction Engineering Corporation, and China Communications Construction Company. These partnerships demonstrate proven reliability in:
High-Speed Railway Construction: Processing rebars for viaduct piers and tunnel reinforcement cages with millimeter precision.
Bridge and Tunnel Projects: Fabricating complex stirrup patterns for suspension bridge anchorages and underwater foundation structures.
Nuclear Power Facilities: Meeting strict quality standards for containment structure reinforcements that require zero tolerance for dimensional errors.
Urban Rail Transit: Producing standardized rebar components for station platforms, escalator supports, and ventilation shaft linings.
Hydropower Installations: Bending heavy-gauge rebars for dam spillways and turbine chamber reinforcements under continuous production demands.
FAQ
Q: What rebar grades can this machine process?
A: The hardware handles Review 60, Review 75, and Review 80 high-strength rebars without compromising ductile quality. Cold-bending innovation jam the metallurgical properties indicated in engineering plans.
Q: How does the pressure driven framework keep up reliable twisting angles?
A: The servo-controlled pressure driven pump conveys exact weight alterations in real-time. Computerized encoders screen the bowing point ceaselessly, naturally compensating for fabric varieties to keep up ±0.5° accuracy.
Q: Can the machine handle numerous bars with diverse details in one shift?
A: Yes. The PLC framework stores boundless parameter sets. You can switch between diverse distances across, points, and lengths right away through the touch screen interface without manual recalibration.
Q: What support does the water powered framework require?
A: Schedule upkeep includes month to month pressure driven liquid checks and quarterly seal assessments. The framework incorporates oil immaculateness sensors that caution administrators some time recently defilement influences execution. Yearly proficient overhauling guarantees 10+ a long time of dependable operation.
Q: Is the gear appropriate for both production line and on-site use?
A: The vertical plan minimizes impression necessities, making it perfect for rebar preparing plants. Whereas essentially planned for stationary establishment, the strong outline development permits migration to expansive development destinations with appropriate transportation equipment.
Q: How does this machine decrease fabric waste?
A: Brilliantly parameter calculation optimizes cutting designs some time recently bowing starts. Exact point control disposes of trial-and-error alterations that squander fabric. Clients regularly report 10–15% decrease in rebar scrap compared to manual methods.
Contact Us for Custom Solutions
Ready to transform your rebar processing efficiency? Our technical team provides customized solutions based on your hydraulic rebar bending machine requirements.
Reach us at sales2@shandongluyuan.com for detailed specifications, installation support, and volume pricing. Experience enterprise-grade performance backed by partnerships with China's leading construction corporations.
