CNC Vertical Bending Center LYWQ-32
2.Operation Mode: CNC automatic / servo control
3.Bending Mode: Vertical single/double bending
4.Rebar Diameter Range: φ10–32 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC + touch screen interface
9.Production Efficiency: 100–150 pieces/hour
10.Main Materials: High-strength steel frame
11.Application: Vertical rebar bending, beam, column, shear wall processing
Product Description
CNC Vertical Bending Center LYWQ-32: Advanced Rebar Processing Solution
Modern infrastructure projects demand precise, efficient rebar processing capabilities that traditional manual methods cannot deliver. The CNC Vertical Bending Center LYWQ-32 from Shandong Zhongji Luyuan Machinery represents a breakthrough in automated steel reinforcement fabrication. This enterprise-grade machine processes rebar from φ10–32mm with exceptional precision, achieving bending angle accuracy of ±0.5° and length tolerance under 1mm.
With a generation capacity of 100–150 pieces per hour and a compact impression of fair 12m × 2.2m, this vertical bowing center changes complex rebar shapes in a single shaping operation. The servo-driven framework works at 8r/min bowing speed with 1m/s head development, empowering ceaseless 24-hour operation whereas diminishing labor necessities from 5–8 specialists to fair one operator.
Why Choose Our Vertical Bending Solution
Space-Saving Vertical Design
Traditional level drinking sprees expend important location space. Our vertical introduction decreases your floor space necessity by over 40% whereas keeping up full preparing capabilities. You can introduce the hardware in kept regions without relinquishing productivity.
Ultra-High Precision Manufacturing
Every bowed component meets strict development guidelines. The ±0.5° point exactness and sub-1mm length exactness dispense with manual estimation blunders that squander materials. Your extend details are met reliably, bunch after batch.
Intelligent PLC Control System
The integrated touch screen interface with PLC control allows one-key parameter storage. You can switch between different rebar configurations instantly without manual recalibration. Even new operators master the system within one hour of training.
Technical Specifications
| Parameter | LYWQ-32 Model Details |
|---|---|
| Bar Diameter & Capacity | φ10mm (7 bars), φ12mm (6 bars), φ14mm (5 bars), φ16mm (4 bars), φ18mm (3 bars), φ20mm (3 bars), φ22mm (2 bars), φ25mm (2 bars), φ28mm (1 bar), φ32mm (1 bar) |
| Bending Speed | 8 r/min |
| Head Moving Speed | 1 m/s |
| Bending Angle Range | 0–180° |
| Processing Length | 0.5–12 m |
| Equipment Power | 12.6 KW |
| Power Supply | 380V / 50Hz / 3-phase |
| Operating Personnel | 2 persons |
| Footprint | 12m × 2.2m |
| Production Efficiency | 100–150 pieces/hour |
Key Performance Advantages
One-Step Complex Shape Forming
You no longer need multiple stations to create complex stirrups. The machine handles right angles, hooks, special-shaped stirrups, and cover plate reinforcements in a single automated sequence. This capability dramatically reduces your processing time.
Exceptional Labor Cost Reduction
One trained operator replaces 5–8 manual workers. Your labor costs decrease immediately while output quality improves. The automated process eliminates human fatigue errors that occur during repetitive bending tasks.
Material Waste Minimization
Manual bending creates measurement inconsistencies that waste expensive rebar. Our precision control reduces material loss by more than 10%. Over a project's lifetime, these savings offset your equipment investment.
Heavy-Duty Continuous Operation
The reinforced steel frame and heavy-duty main shaft support 24-hour continuous operation. Low failure rates mean your production schedules remain on track. Scheduled maintenance is minimal compared to hydraulic alternatives.
Real-World Industrial Applications
Bridge and Viaduct Construction
Large-scale pier reinforcement cages demand structural integrity without compromise. The CNC Vertical Bending Center LYWQ-32 produces complex stirrups meeting exact specifications for bridge columns and deck supports. Your structural engineers receive components that pass inspection the first time.
High-Speed Railway Infrastructure
Box girders and tunnel linings require standardized rebar components with zero tolerance for deviation. This machine operates reliably in harsh, dusty outdoor construction environments. You maintain production schedules even under challenging conditions.
Prefabricated Concrete Facilities
PC factories benefit from seamless CAD data integration. The system imports design files directly, enabling mass production of diverse rebar shapes without manual programming. Your automated production lines run continuously with zero downtime for adjustments.
Quality Assurance Protocol
Your investment protection starts with rigorous factory testing. Each unit undergoes comprehensive quality verification before shipment.
Dynamic Angle Repeatability Testing confirms that 1,000 consecutive bends maintain variance below 0.5°. This ensures your production consistency from the first piece to the ten-thousandth.
Load Bearing Stress Analysis tests the structural frame under 120% maximum rated capacity. The heavy-duty construction withstands years of intensive use without deformation.
Hydraulic Pressure Stability Monitoring runs for 48 continuous hours to identify micro-leaks before they reach your facility. You receive equipment ready for immediate deployment.
Software Logic Verification tests CNC anti-collision algorithms and emergency stop response times. Operator safety remains paramount throughout equipment design.
All units complete a final real-material test using Grade III 32mm rebar to verify compliance with GB/T 1499.2 standards. Your quality requirements are met before the machine leaves our facility.
Frequently Asked Questions
Q: What is the greatest preparing capacity per shift?
A: Depending on shape complexity, you can prepare 5–8 tons of rebar in an 8-hour move. Complex stirrup designs decrease throughput marginally compared to basic bends.
Q: Can the machine handle diverse grades of steel?
A: Yes, the framework suits Review I, II, and III rebar. Computer program presets alter for diverse pliable qualities naturally, guaranteeing ideal bowing constrain application.
Q: How does the vertical plan advantage maintenance?
A: The vertical format gives prevalent get to to the driving instrument and water powered lines. This diminishes your Cruel Time To Repair (MTTR) compared to even setups where components are harder to reach.
Q: Is specialized preparing required for operators?
A: Whereas the touch screen interface is natural and bolsters CAD imports, we suggest our 2-day certified preparing course. This guarantees your group maximizes CNC parameter optimization capabilities.
Q: What guarantee scope is provided?
A: We give a standard 12-month mechanical guarantee on PLC and servo frameworks. The coordinates IoT module empowers inaccessible symptomatic bolster, minimizing your downtime if specialized help gets to be necessary.
Q: Can I prepare twisted bars and circular bars?
A: Completely. The machine handles all rebar sorts from Φ6mm to Φ32mm, counting both distorted and circular bars. This flexibility kills the require for numerous specialized machines.
Contact Us for Custom Solutions
Shandong Zhongji Luyuan Machinery has served leading infrastructure companies across nearly 100 countries since 2016. Our engineering team helps you configure the optimal rebar processing solution for your specific project requirements.
Get detailed technical specifications and pricing by contacting sales2@shandongluyuan.com today. Let us show you how the CNC Vertical Bending Center LYWQ-32 transforms your rebar fabrication efficiency.
