square bar bending machine
2.Operation Mode: Fully automatic intelligent control
3.Bending Mode: Single and double bending operation
4.Rebar Diameter Range: φ10–32 mm
5.Bending Angle Range: 0–180°
6.Bending Length Range: 0.5–12 m
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: Advanced CNC touch screen interface
9.Production Efficiency: 100–160 pieces/hour
10.Main Materials: Industrial high-strength steel frame
11.Application: Steel reinforcement shaping for construction engineering
Product Description
Professional Square Bar Bending Machine for High-Precision Reinforcement Processing
Modern construction and industrial fabrication demand advanced bending solutions that combine precision with efficiency. Shandong Zhongji Luyuan Machinery Co., Ltd., established in 2016 with registered capital of RMB 50 million, delivers enterprise-grade CNC rebar processing equipment designed for demanding applications. Our square bar bending machine features a bending capacity from φ10–50mm with exceptional angular accuracy within ±0.5°.
Operating at bowing speeds of 48°~72°/s and handling lengths up to 12 meters, this machine accomplishes generation rates of 100–160 pieces per hour. The progressed PLC touch screen control framework empowers one-operator usefulness, supplanting 5–8 manual specialists whereas diminishing fabric misfortune by over 10%. Trusted by China Railroad, CRCC, and CSCEC, our gear underpins basic foundation over about 100 nations worldwide.
Key Technical Specifications
Understanding the capabilities of proficient bowing gear makes a difference you make educated choices. Underneath are the nitty gritty parameters of our CNC accuracy rebar bowing center.
| Parameter | Specification |
|---|---|
| Bending Diameter Range | Bi-directional: φ10~32mm / Single: φ36~50mm |
| Bending Angle Range | Up: 0~180° / Down: 0~-120° |
| Bending Angular Speed | 48°~72°/s |
| Processing Length | 0.5–12m |
| Moving Speed | 0.5~1m/s |
| Minimum Edge Length | 80mm |
| Minimum Bar Length | 1250mm |
| Production Capacity | 100–160 pieces/hour |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Power Consumption | 12kW/h |
| Control System | Advanced CNC PLC with touch screen |
| Multiple Bar Processing | φ10mm: 6 bars / φ12mm: 6 bars / φ14mm: 5 bars / φ16mm: 5 bars / φ20mm: 3 bars / φ25mm: 2 bars |
Why Choose Our Advanced Bending Solution
Exceptional Precision and Control
When you invest in professional equipment, precision matters. Our square bar bending machine delivers bending angle accuracy within ±0.5° and length precision under 1mm. This level of consistency eliminates rework and material waste.
The PLC + touch screen control interface permits you to store parameter settings for diverse details. You can switch between ventures with one-key review, drastically diminishing setup time between generation runs.
Superior Production Efficiency
Double-head synchronous bowing innovation empowers concurrent handling, altogether boosting your throughput. The vertical twisting plan spares important floor space whereas keeping up full handling capability.
New administrators ace the framework inside fair one hour. The natural interface guides clients through each step, decreasing preparing costs and quickening your generation schedule.
Robust Construction for Continuous Operation
Heavy-duty mechanical high-strength steel outlines guarantee auxiliary astuteness amid 24-hour ceaseless operations. The servo drive framework gives steady torque over the whole bowing cycle.
Heat-treated combination steel components in basic wear focuses expand benefit life distant past standard gear. You'll involvement negligible downtime and lower support costs over the machine's operational lifetime.
Comprehensive Safety Features
Worker assurance remains fundamental in any manufacture environment. Our gear incorporates full security assurance frameworks with crisis halt usefulness reacting inside milliseconds.
The fortified defensive walled in area avoids fabric launch episodes. Attractive brake engines dispense with over-rotation dangers, whereas foot-pedal crisis cut-offs give quick administrator control.
Wide Application Across Industries
Infrastructure and Bridge Construction
In large-scale infrastructure projects, our bending centers create heavy-duty structural anchors and reinforcement grids. Square bars provide superior load distribution compared to round profiles, making them essential for highway overpasses, railway bridges, and tunnel reinforcement systems.
The equipment handles high-tensile carbon steel up to 50mm diameter, meeting specifications for nuclear power stations, hydropower facilities, and underground utility corridors.
Industrial Manufacturing and Fabrication
Rebar processing centers utilize these machines for high-volume production of stirrups, hooks, and complex special-shaped reinforcements. The ability to process multiple bars simultaneously—up to 6 pieces of φ12mm—transforms production economics.
Industrial grating manufacturers benefit from rapid 90-degree bend sequences. Precision control ensures dimensional consistency across thousands of identical components.
Custom Architectural Metalwork
When architectural specifications demand both structural integrity and aesthetic appeal, our CNC bending technology delivers. Stainless steel processing capability with specialized chrome-plated mandrels prevents surface marring.
The system's ability to program 10+ sequential bends of different angles in a single automated cycle makes complex decorative frameworks economically viable.
Advanced Quality Control Standards
Quality assurance extends beyond manufacturing—it defines operational excellence. Our equipment adheres to CE machinery directives and ISO9001:2015 quality management systems.
Critical inspection protocols include hardness testing of bending mandrels to HRC 55-60 standards. Load testing subjects each machine to 110% of rated capacity, verifying thermal stability under sustained operation.
Digital protractors confirm angle accuracy across 50 consecutive bends. Hydraulic system integrity monitoring prevents pressure drops that could compromise bend consistency.
Every square bar bending machine undergoes comprehensive performance verification before shipment. This rigorous approach ensures you receive equipment that performs to specification from day one.
Frequently Asked Questions
Q: How does the machine compensate for springback in high-tensile materials?
A: Our PLC joins an Point Recompense include that lets you program an over-bend figure. This accounts for versatile recuperation in particular fabric grades, guaranteeing wrapped up measurements coordinate your determinations precisely.
Q: Can I prepare stainless steel without surface damage?
A: Completely. By utilizing nylon or chrome-plated mandrels and altering bolster speed parameters, you dispose of surface scratching completely. This makes the gear perfect for engineering applications requiring perfect finishes.
Q: What support does the gearbox require?
A: We prescribe the to begin with oil alter after 500 operational hours. Consequent reviews each 2,000 hours keep up ideal greasing up consistency. This plan anticipates untimely wear and expands hardware life expectancy significantly.
Q: Does the framework back multi-angle sequences?
A: High-end CNC models permit programming of 10+ consecutive twists at distinctive points. The machine executes these naturally in a single cycle, dispensing with manual repositioning and drastically making strides throughput for complex components.
Q: What security highlights are included?
A: Obligatory security frameworks incorporate foot-pedal crisis cut-offs, attractive brake engines anticipating over-rotation, and strengthened security shields. These highlights secure administrators from potential fabric snapping or component discharge incidents.
Q: How rapidly can administrators learn the system?
A: The instinctive PLC touch screen interface empowers unused administrators to accomplish competency inside one hour. Parameter capacity capacities dispose of the require to memorize complex settings, quickening the learning bend substantially.
Proven Global Performance
Since 2016, Shandong Zhongji Luyuan Machinery has delivered intelligent rebar processing solutions to nearly 100 countries and regions. Our equipment supports landmark projects across South Korea, Malaysia, Thailand, Kazakhstan, Israel, and South Africa.
Long-term partnerships with China Railway Group, China State Construction Engineering Corporation, and China Communications Construction Company validate our engineering excellence. These organizations demand absolute reliability—our continued collaboration demonstrates consistent performance.
Our nationwide sales network and professional after-sales support team provide rapid-response technical assistance. Fast service mechanisms minimize your downtime and maximize operational efficiency throughout the equipment lifecycle.
Contact Us for Custom Solutions
Ready to transform your rebar processing capabilities? Our engineering team stands ready to discuss your specific square bar bending machine requirements and production goals.
Contact our sales specialists at sales2@shandongluyuan.com for detailed technical specifications, customized solutions, and competitive quotations. Let's build your competitive advantage together.
