High Speed Rebar Shearing Machine
2.Operation Mode: Fully automatic intelligent CNC
3.Shearing Mode: Electric shearing and cutting system
4.Rebar Diameter Range: φ10–40 mm
5.Shearing Length Range: 0.7–12 m
6.Shearing Precision: ±2 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: CNC touch screen control system
9.Production Efficiency: 80–120 pieces/hour
10.Main Materials: Heavy-duty steel machine frame
11.Application: Construction reinforcement cutting and fabrication
Product Description
High Speed Rebar Shearing Machine – Precision CNC Cutting Solution for Modern Construction
The High Speed Rebar Shearing Machine from Shandong Zhongji Luyuan Machinery Co., Ltd. represents a breakthrough in automated reinforcement processing. This fully automatic CNC rebar cutting line processes steel bars from φ10–40 mm with exceptional shearing precision of ±2 mm across lengths from 0.7 to 12 meters.
Designed for large-scale foundation ventures, this Machine accomplishes generation proficiency of 80–120 pieces per hour with a exceptional shearing capacity of 20 cuts per miniature. The electric shearing framework guarantees smooth, burr-free cuts whereas the passing on speed of 50 m/min maximizes throughput. With a strong heavy-duty steel outline and cleverly CNC touch screen control, this cutting line conveys reliable quality for development support manufacture over railroad, bridge, and building projects.
Why Choose Our High Speed Rebar Shearing Machine?
Advanced mechanization innovation sets this hardware separated from conventional water powered shears. The completely coordinates bolstering, fixing, length setting, and cutting prepare dispenses with manual estimation blunders that cause fabric waste.
Your operation benefits from PLC shrewdly control that permits speedy parameter alterations through an natural touch screen interface. This decreases setup time between distinctive cutting details and guarantees clump consistency.
The electric shearing instrument gives clean cuts without intemperate burrs or distortion. This disposes of auxiliary handling necessities and quickens your generation workflow significantly.
Built for nonstop operation, the machine keeps up steady execution amid 24-hour generation cycles. The moo disappointment rate minimizes expensive downtime on requesting development sites.
Labor productivity progresses drastically as as it were one administrator can oversee the whole generation line. This addresses the unremitting labor deficiency challenge confronting the development industry.
Technical Specifications
| Parameter | Specification |
|---|---|
| Steel Bar Diameter Range | φ10–40 mm |
| Shearing Length Range | 0.7–12 m |
| Shearing Precision | ±2 mm |
| Production Efficiency | 80–120 pieces/hour |
| Shear Times Per Minute | 20 cuts/min |
| Steel Bar Conveying Speed | 50 m/min |
| Length Tolerance | ±5 mm |
| Minimum Manual Shear Size | 750 mm |
| Minimum Automatic Shear Size | 1200 mm |
| Effective Blade Width | 200 mm |
| Total Power | 14 KW (including air compressor) |
| Average Power Consumption | 8 KW/h |
| Total Air Consumption | ~1.0 m³/min |
| Power Supply | 380V / 50Hz / 3-phase |
| Equipment Footprint (L×W×H) | ~26×3.2×1.5 m |
| Steel Bar Receiving Bins | 3×2 configuration |
| Control System | CNC touch screen |
Multi-Bar Shearing Capacity (HRB400)
| Diameter | Number of Bars |
|---|---|
| φ10 mm | 10 bars |
| φ12 mm | 8 bars |
| φ16 mm | 6 bars |
| φ20 mm | 4 bars |
| φ22 mm | 3 bars |
| φ25 mm | 3 bars |
| φ28 mm | 2 bars |
| φ32 mm | 1 bar |
| φ35 mm | 1 bar |
| φ38 mm | 1 bar |
Key Performance Advantages
Precision Designing: The ±2 mm shearing accuracy guarantees basic consistency over thousands of pieces. This exactness level meets strict quality necessities for bridge and burrow support applications.
High Handling Speed: Preparing rates of 80–120 pieces per hour with 20 cuts per diminutive significantly outflank manual cutting strategies. Your venture timelines compress essentially with this throughput capacity.
Material Optimization: Steady clump cutting diminishes scrap rates and moves forward fabric abdicate. The exact length control minimizes conclusion squander that collects over expansive orders.
Operational Effortlessness: The CNC touch screen interface permits administrators to program cutting groupings rapidly. Parameter capacity empowers fast exchanging between diverse rebar determinations without complex recalibration.
Durability and Unwavering quality: Heavy-duty development with quality components guarantees long benefit life. The machine withstands the requesting conditions of steel manufacture situations and persistent generation schedules.
Versatile Compatibility: Handling capability from φ10 to φ40 mm obliges differing extend necessities. Fast show changes back adaptable generation arranging without expanded downtime.
Energy Effectiveness: Normal control utilization of as it were 8 KW/h keeps operational costs reasonable. The effective electric shearing framework decreases vitality squander compared to more seasoned pressure driven models.
Application Scenarios
Precast Concrete Manufacturing: The High Speed Rebar Shearing Machine excels in producing standardized rebar segments for prefabricated building components where high-speed throughput enables just-in-time production schedules.
Infrastructure Development: Major ventures counting high-speed railroads, thruways, bridges, and burrows depend on this gear to keep up accuracy in spite of challenging location conditions.
Steel Conveyance Centers: Rebar wholesalers utilize this cutting line to give cut-to-length administrations with negligible lead times. The productivity underpins quick arrange fulfillment for different development locales simultaneously.
Urban Travel Ventures: Underground utility passages and rail travel frameworks require broad fortification preparing where consistency and speed ended up basic extend victory factors.
Energy Division Ventures: Atomic and hydropower development requests the most elevated quality guidelines. The machine's exactness and unwavering quality meet these exacting necessities effectively.
Frequently Asked Questions
Q: What edge life can I anticipate with this machine?
A: High-quality combination edges ordinarily handle 500-800 tons of fabric some time recently requiring turn or substitution. The genuine life expectancy depends on the steel review being cut and operational conditions.
Q: Can the machine prepare different bars simultaneously?
A: Yes, the 200 mm viable edge width obliges numerous bars in a single cut. The determinations table appears correct multi-bar capacity for distinctive diameters.
Q: How does the framework keep up length precision at tall speeds?
A: The CNC control framework employments exactness encoders to track bar position persistently. The electric shearing instrument triggers at accurately calculated minutes to guarantee reliable length accuracy.
Q: What support does the machine require?
A: Normal review of the edge condition, oil of moving parts, and confirmation of the compressed discuss framework are the essential support errands. The basic mechanical plan minimizes complex adjusting requirements.
Q: Can this hardware coordinated with our generation administration software?
A: The CNC control framework bolsters information send out for integration with development administration and ERP program. This empowers real-time following of fabric utilization and generation productivity metrics.
Q: Is administrator preparing complicated?
A: The natural touch screen interface streamlines operation essentially. Most administrators ended up capable inside a few days of hands-on preparing with the system.
Why Shandong Zhongji Luyuan?
Since 2016, Shandong Zhongji Luyuan Machinery Co., Ltd. has specialized in developing intelligent CNC rebar processing solutions. With RMB 50 million registered capital, the company maintains advanced manufacturing capabilities and strict quality control protocols.
Our equipment serves leading construction enterprises including China Railway Group, CRCC, CSCEC, CCCC, and CNECC. Products have been exported to nearly 100 countries and regions worldwide.
The comprehensive nationwide sales and service network ensures rapid technical support when you need it. Professional after-sales teams minimize downtime and maximize your operational efficiency.
Continuous R&D investment drives technological innovation focused on automation, intelligence, and productivity improvements. This commitment ensures you benefit from the latest advances in rebar processing technology.
Contact Us Today
Ready to transform your rebar processing efficiency? Our technical team is ready to discuss how this High Speed Rebar Shearing Machine fits your specific production requirements.
Contact us at sales2@shandongluyuan.com for detailed specifications, pricing information, and customized solution proposals today.
