Construction Rebar Bending Machine
2.Operation Mode: Servo-controlled automatic CNC system
3.Bending Mode: Straightening, shaping, and cutting combined
4.Rebar Diameter Range: φ5–13 mm
5.Bending Shape: Square, rectangular, polygonal hoops
6.Bending Precision: ±1 mm
7.Power Supply: 380V / 50Hz / 3-phase
8.Control System: Intelligent CNC with touch screen
9.Production Efficiency: 2000–2600 hoops/hour
10.Main Materials: High-strength steel support frame
11.Application: Hoop bending for construction and steel processing
Product Description
Construction Rebar Bending Machine: Professional CNC Solution for Modern Construction
Modern construction projects demand precision, speed, and reliability in rebar processing. The Construction Rebar Bending Machine from Shandong Zhongji Luyuan Machinery Co., Ltd. delivers enterprise-grade performance with servo-controlled CNC technology. With a remarkable production capacity of 2000–2600 hoops per hour and bending precision of ±1 mm, this high-speed solution processes rebar ranging from φ5–13 mm diameter.
Established in 2016 with RMB 50 million enlisted capital, our company serves driving endeavors counting China Railroad Bunch, CRCC, and CSCEC. Our gear bolsters major framework ventures over about 100 nations, combining cleverly robotization with demonstrated strength for requesting development environments.
Why Choose Our Advanced Rebar Processing Solution
You confront steady weight to decrease labor costs whereas keeping up auxiliary judgment. Our CNC circle twisting machine addresses these challenges through cleverly automation.
The dual-mode capability forms both thick bars (φ14–φ16 mm) and lean wires (φ6–φ12 mm) on a single stage. This disposes of the require for numerous machines, cutting your hardware speculation significantly.
Your generation floor space is important. With a primary unit impression of fair 4.4 m × 1.7 m, you maximize workspace effectiveness without compromising yield quality.
One administrator can oversee the whole generation line, accomplishing 1 ton per hour throughput. This drastically decreases labor escalated whereas guaranteeing steady quality over each hoop.
Technical Specifications
| Parameter | Value |
|---|---|
| Wire Processing Range | φ6–φ12 mm |
| Bar Processing Range | φ14–φ16 mm |
| Maximum Hoop Diagonal | 1500 mm |
| Wire Feeding Speed | Up to 100 m/min |
| Bar Feeding Speed | Up to 70 m/min |
| Bending Speed | 1100 °/s |
| Length Accuracy | ±1 mm |
| Angle Accuracy | ±1° |
| Main Unit Power | 38 KW |
| Production Line Power | 50 KW |
| Production Efficiency | 2000–2600 hoops/hour |
| Operating Personnel | 1 person |
| Main Unit Dimensions | 4.4 m × 1.7 m |
| Full Line Dimensions | 20 m × 4.5 m |
Core Performance Benefits
Precision You Can Trust
Your structural calculations depend on accurate rebar dimensions. Our ±0.5° angle error and ±1 mm length tolerance ensure every component meets engineering specifications.
The PLC intelligent control system stores parameters with one-key recall. You eliminate setup variation between production runs.
Efficiency That Transforms Operations
Traditional manual bending delivers 200–300 hoops per shift. Our Construction Rebar Bending Machine produces 2000–2600 hoops per hour—delivering 6–10 times manual efficiency.
The fully automatic integration of straightening, feeding, bending, and cutting eliminates handling between process steps. Your material flows seamlessly from coil to finished stirrup.
Versatility for Complex Requirements
You don't process only standard rectangles. Our machine handles square, rectangular, polygonal, and special-shaped stirrups with equal precision.
The intelligent CNC system with touch screen interface allows rapid shape changes. Switch between bar and wire modes with one-key operation.
Built for Continuous Industrial Use
High-strength steel frame construction provides vibration dampening during high-speed operation. Your machine maintains accuracy through 24-hour production cycles.
The sturdy machine body minimizes failure rates even in dusty, demanding construction environments. You experience fewer breakdowns and longer service intervals.
Real-World Applications
High-Rise Foundation Work
When you're building vertical structures, seismic resilience depends on perfect stirrup geometry. Our machine creates complex reinforcement cages with the precision required for earthquake-resistant design.
Bridge and Infrastructure Projects
Large-diameter, high-tensile rebar demands powerful bending force without compromising material properties. The curve straightening method and automatic bar loading handle these challenging materials reliably.
Precast Concrete Manufacturing
Your production line requires consistent output without thermal degradation. Our system performs continuous, high-speed repetitive cycles while maintaining dimensional stability across thousands of identical components.
Steel Processing Distribution Centers
You serve multiple clients with varying specifications. The parameter storage capability and quick changeover support efficient batch production of diverse shapes and sizes.
Why This Machine Outperforms Alternatives
Combined Bar and Wire Processing
You eliminate the need for separate equipment. One machine handles both thin wire (φ6 mm) and thick bar (φ16 mm), doubling your capability while halving your investment.
Intelligent Automation
The servo-controlled system adjusts bending speed and force automatically based on material diameter. You achieve optimal results without manual calibration.
Minimal Footprint, Maximum Output
Unlike traditional layouts requiring multiple stations, our integrated design compresses straightening, cutting, and bending into 20 m × 4.5 m. You process one ton per hour in the same space competitors need for half that capacity.
Low Operating Cost
Single-operator control reduces your labor expenses by 70–80% compared to manual methods. The efficient 38 KW main unit minimizes energy consumption per finished component.
Frequently Asked Questions
Q: What rebar grades can this machine process?
A: Our Machine handles common development grades counting HRB400 and HRB500. The cold-bending prepare keeps up the indicated malleable quality and prolongation properties without warm treatment.
Q: How long does administrator preparing regularly take?
A: Most administrators accomplish capability inside 2–3 days. The instinctive touch screen interface and one-key parameter capacity rearrange the learning bend significantly.
Q: Can it deliver non-standard shapes?
A: Yes. The CNC control framework acknowledges custom shape programming for special-shaped stirrups, work bars, and snares. You're not restricted to standard rectangles.
Q: What support plan do you recommend?
A: Every day grease of moving parts and week after week assessment of fixing rollers. Our machines are planned for low-maintenance operation with major benefit interims at 6-month intervals.
Q: Is inaccessible specialized back available?
A: Completely. Our proficient after-sales group gives farther diagnostics and investigating. We keep up quick reaction times to minimize any generation downtime.
Q: How does it compare to pressure driven twisting machines?
A: Whereas water powered frameworks exceed expectations at large-diameter bars, our servo-controlled CNC plan offers predominant speed and exactness for the φ5–16 mm run most common in development. You pick up quicker cycle times and more steady dimensional control.
Q: Can it coordinated with existing generation lines?
A: Yes. The programmed stacking framework and standard control necessities (380V / 50Hz / 3-phase) encourage integration into most office infrastructures.
Q: What's the commonplace return on venture timeline?
A: Based on labor investment funds and expanded throughput, most clients accomplish ROI inside 8–14 months depending on generation volume and nearby labor costs.
Contact Us
Ready to transform your rebar processing efficiency? Our technical team will help you configure the optimal solution for your specific Construction Rebar Bending Machine requirements.
Reach us at sales2@shandongluyuan.com for detailed specifications, pricing, and application consultation.
