rebar cutter and bender machine
Operation Mode: Servo automatic CNC control
Bending Mode: Vertical single and dual bending
Rebar Diameter Range: φ10–32 mm
Bending Angle Range: 0–180°
Bending Length Range: 0.5–12 m
Power Supply: 380V / 50Hz / 3-phase electricity
Control System: CNC system with LCD touch interface
Production Efficiency: 100–150 pcs/hour
Main Materials: Durable steel body construction
Application: Processing reinforcement for columns, beams, and wall structures
Product Description
CNC Vertical Bar Forming Center: Precision Rebar Cutter and Bender Machine
Modern infrastructure projects demand precision, speed, and reliability in rebar processing. The rebar cutter and bender machine from Shandong Zhongji Luyuan Machinery Co., Ltd. delivers enterprise-grade performance through servo automatic CNC control technology. This vertical bar forming center processes φ10–32 mm reinforcement bars with bending angles from 0–180° and handles lengths up to 12 meters.
With a generation proficiency of 100–150 pieces per hour, this gear significantly diminishes labor prerequisites. You'll require as it were one administrator to supplant 5–8 manual laborers whereas keeping up bowing point blunders inside ±0.5° and length exactness beneath 1mm. The dual-head synchronous twisting framework empowers handling of up to 6 bars at the same time for littler distances across, cutting extend timelines significantly.
Backed by RMB 50 million in enrolled capital and organizations with China Railroad, CRCC, and CSCEC, our hardware serves major ventures over about 100 nations. The machine's heavy-duty development bolsters 24-hour nonstop operation, perfect for high-volume development plans and construction facilities.
Technical Specifications
| Parameter | Value |
|---|---|
| Bending Mode | Vertical single and dual bending |
| Rebar Diameter Range | Bi-directional: φ10–32mm / Single: φ36–50mm |
| Bending Angle Range | Up: 0~180° / Down: 0~-120° |
| Bending Length Range | 0.5–12 m |
| Bending Angular Speed | 48°~72°/s |
| Moving Speed | 0.5~1 m/s |
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 27.7kW |
| Actual Power Consumption | 12kW/h |
| Minimum Edge Length | 80mm |
| Minimum Bar Length | 1250mm |
| Production Efficiency | 100–150 pcs/hour |
| Control System | PLC + LCD touch interface |
Multi-Bar Processing Capacity
| Diameter | Maximum Bars |
|---|---|
| 10mm | 6 bars |
| 12mm | 6 bars |
| 14mm | 5 bars |
| 16mm | 5 bars |
| 18mm | 4 bars |
| 20mm | 3 bars |
| 22mm | 3 bars |
| 25mm | 2 bars |
| 28mm–50mm | 1 bar |
Why Choose This Advanced Processing System
Precision Manufacturing Excellence
Your projects require exact specifications. This system maintains bending angle error within ±0.5° consistently. Length accuracy stays below 1mm deviation across thousands of pieces.
The PLC touch screen control allows you to store parameter sets for different specifications. Switching between project requirements takes seconds, not hours. One operator can master the intuitive interface within just one hour of training.
Labor and Cost Optimization
Traditional manual bending consumes significant manpower and creates material waste. This automated solution reduces your rebar loss by over 10% through precise calculation and consistent execution.
You'll eliminate the physical strain and safety risks associated with manual processing. The machine handles complex shapes including right angles, hooks, stirrups, and special-shaped reinforcements without fatigue or error accumulation.
Industrial-Grade Durability
Heavy-duty machine body construction withstands continuous industrial use. The servo drive system delivers consistent torque for processing high-strength HRB400 and HRB500 rebar grades.
Climate-controlled electrical cabinets protect sensitive components in extreme temperature fluctuations. The torsion-resistant structure maintains alignment during prolonged operation, ensuring no deformation affects output quality.
Versatile Application Range
This rebar cutter and bender machine excels across multiple construction scenarios:
High-Speed Rail and Bridge Projects: Process large-volume reinforcement for columns, beams, and complex structural elements with strict code compliance.
Urban High-Rise Construction: Fabricate dense stirrup patterns for seismic-resistant columns in space-constrained environments.
Prefabrication Facilities: Integrate into automated production lines for high-throughput manufacturing of standardized reinforcement components.
Infrastructure Development: Support highway, tunnel, nuclear power, and hydropower projects requiring consistent quality across massive quantities.
Space-Efficient Vertical Design
Unlike horizontal bending systems that consume extensive floor space, the vertical configuration minimizes your facility footprint. This proves especially valuable in urban processing centers where real estate costs impact profitability.
The compact design doesn't compromise capability. You maintain full processing range from φ6–50mm diameter while occupying less than half the space of comparable horizontal systems.
Operational Advantages
Intelligent Automation Features
The CNC system eliminates manual intervention throughout the bending cycle. Program your specifications once, and the machine executes continuously without constant supervision.
Double-head synchronous operation means two bending heads work simultaneously. This effectively doubles productivity compared to single-head systems when processing smaller diameter bars.
The automatic parameter storage function preserves your frequently used configurations. Recall them instantly when returning to similar project specifications weeks or months later.
Safety and Reliability
Comprehensive safety protection systems monitor operation continuously. Emergency stops, overload protection, and safety guards prevent accidents while maintaining compliance with international safety standards.
Low failure rates result from robust component selection and precision manufacturing. When maintenance is required, the straightforward design allows your team to complete routine tasks quickly without specialized external support.
Quality Consistency
Every piece meets identical standards regardless of operator fatigue or environmental conditions. This consistency proves critical when structural engineers require uniform load-bearing characteristics across thousands of reinforcement components.
Dimensional accuracy remains stable throughout production runs lasting days or weeks. You'll pass inspection requirements without costly rework or material rejection.
FAQ
Q: Can this machine handle Grade 60 high-strength rebar?
A: Yes, the servo drive system and hardened alloy components are specifically engineered for high-tensile deformed bars including HRB400, HRB500, and Grade 60 specifications. The adjustable torque settings accommodate varying steel grades through the CNC interface.
Q: What training is required for operators?
A: New operators typically master basic operation within one hour due to the intuitive PLC touchscreen interface. We provide comprehensive digital training modules covering parameter input, shape programming, and routine maintenance procedures. Remote technical support is available 24/7 for troubleshooting assistance.
Q: How does the system handle complex geometric shapes?
A: The CNC controller supports programming of custom shapes including multi-angle stirrups, hooks, and special structural reinforcement designs. You can input CAD-designed specifications directly or use the built-in shape library covering standard construction requirements.
Q: What daily maintenance does the machine require?
A: Routine maintenance includes lubricating drive gears (automated lubrication system assists), cleaning debris from feed mechanisms, and visual inspection of hydraulic components. Monthly tasks involve checking oil levels and filter conditions. The robust design minimizes downtime requirements.
Q: Can production capacity meet large project demands?
A: At 100–150 pieces per hour, the machine processes 800–1,200 pieces during a standard shift. For larger diameter single-bar operations or complex shapes, adjust expectations accordingly. The 24-hour continuous operation capability supports aggressive project schedules.
Q: What support is available after purchase?
A: Our nationwide service network provides professional technical assistance and maintenance support. Fast response protocols minimize your operational downtime. We maintain spare parts inventory and offer remote diagnostics to resolve issues efficiently.
Contact Us
Ready to transform your rebar processing efficiency? Contact our technical team at sales2@shandongluyuan.com for detailed specifications, custom configuration options, and rebar cutter and bender machine consultation. We'll help you optimize productivity and reduce costs.
